Dodge Caravan 2001-2007 Brakes Specifications
Discover detailed brake specifications for the 2001-2007 Dodge Caravan, including pad dimensions, rotor sizes, and caliper details. Perfect for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 2001-2007 Dodge Caravan. It is designed to assist users in understanding the technical aspects of the brakes, including components, maintenance, and performance. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive overview of the braking system.
How to Use
Use the search bar to enter keywords related to the brakes, such as 'rotor size' or 'brake pad material'. This will filter the content to show relevant sections and details.
Scroll through the sections to explore different aspects of the braking system. Each section is organized into subsections with detailed points for easy reference.
Key Specifications
Front Rotor Diameter
11.8 inches (300 mm)
Rear Drum Diameter
9.0 inches (229 mm)
Brake Fluid Type
DOT 3 or DOT 4
Brake Pad Thickness
0.5 inches (12.7 mm)
Master Cylinder Bore Size
1.0 inch (25.4 mm)
Available Specifications
Front Brakes
This section covers the specifications and details of the front braking system, including rotor size, caliper type, and brake pad material. It also provides information on maintenance intervals and common issues.
Front Brakes
This section covers the specifications and details of the front braking system, including rotor size, caliper type, and brake pad material. It also provides information on maintenance intervals and common issues.
Rotor Specifications
- Diameter: 11.8 inches (300 mm)
- Thickness: 1.1 inches (28 mm)
- Material: Cast iron
- Ventilation: Vented for improved heat dissipation
Caliper Type
- Type: Single-piston floating caliper
- Material: Aluminum
- Mounting: Bolted to the steering knuckle
- Brake pad attachment: Clip-on design
Brake Pad Material
- Material: Semi-metallic
- Thickness: 0.5 inches (12.7 mm)
- Wear indicator: Integrated
- Replacement interval: Approximately 30,000-50,000 miles
Rear Brakes
This section provides details on the rear braking system, including drum or disc brake configurations, rotor or drum size, and brake shoe or pad specifications. It also includes maintenance tips and performance considerations.
Rear Brakes
This section provides details on the rear braking system, including drum or disc brake configurations, rotor or drum size, and brake shoe or pad specifications. It also includes maintenance tips and performance considerations.
Drum Brake Specifications
- Diameter: 9.0 inches (229 mm)
- Width: 1.7 inches (43 mm)
- Material: Cast iron
- Shoe material: Organic compound
Disc Brake Specifications
- Diameter: 11.2 inches (284 mm)
- Thickness: 0.8 inches (20 mm)
- Material: Cast iron
- Caliper type: Single-piston
Brake Shoe/Pad Replacement
- Replacement interval: Approximately 40,000-60,000 miles
- Wear indicator: Audible squeal
- Material: Semi-metallic (disc) or organic (drum)
- Adjustment: Manual or automatic
Brake Fluid and Hydraulics
This section focuses on the brake fluid type, capacity, and hydraulic system components, including the master cylinder, brake lines, and ABS system. It also provides guidelines for fluid replacement and system bleeding.
Brake Fluid and Hydraulics
This section focuses on the brake fluid type, capacity, and hydraulic system components, including the master cylinder, brake lines, and ABS system. It also provides guidelines for fluid replacement and system bleeding.
Brake Fluid Specifications
- Type: DOT 3 or DOT 4
- Capacity: 1.0 liter (33.8 fl oz)
- Replacement interval: Every 2 years or 30,000 miles
- Boiling point: 401°F (205°C) for DOT 3
Hydraulic System Components
- Master cylinder bore size: 1.0 inch (25.4 mm)
- Brake lines: Steel and rubber hoses
- ABS system: Standard on most models
- Proportioning valve: Integrated into the ABS module
System Maintenance
- Bleeding procedure: Manual or pressure bleeding
- Inspection interval: Every 12 months
- Common issues: Air in the system, fluid leaks
- Fluid level check: Monthly
Search Specifications
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Brakes Specifications
Overview
- Type
- Hydraulic Disc and Drum
- Configuration
- Front Disc, Rear Drum
- Platform
- Chrysler NS
- Material
- Cast Iron, Steel
- Location
- Front and Rear Axles
Dimensions
- Rotor Diameter Front
- 11.2 inches / 284.5 mm
- Rotor Thickness Front
- 1.1 inches / 28 mm
- Drum Diameter Rear
- 9.0 inches / 228.6 mm
- Drum Width Rear
- 2.0 inches / 50.8 mm
- Brake Pad Length
- 5.5 inches / 140 mm
- Brake Pad Width
- 2.2 inches / 56 mm
- Brake Shoe Length
- 8.0 inches / 203 mm
- Brake Shoe Width
- 1.5 inches / 38 mm
Materials
- Rotor
- Cast Iron
- Drum
- Cast Iron
- Brake Pads
- Ceramic Composite
- Brake Shoes
- Semi-Metallic
- Calipers
- Aluminum Alloy
Features
- Performance
-
- Anti-lock Braking System (ABS)
- Electronic Brakeforce Distribution (EBD)
- High Friction Brake Pads
- Durability
-
- Corrosion-Resistant Rotors
- Heat-Treated Drums
- Long-Lasting Brake Linings
- Safety
-
- Brake Assist
- Traction Control Integration
- Emergency Brake Light Activation
- Maintenance
-
- Wear Indicators on Pads
- Easy Access Caliper Bolts
- Self-Adjusting Rear Brakes
- Comfort
-
- Low Noise Operation
- Smooth Brake Engagement
- Minimal Vibration
Safety Features
- Anti Lock Brakes
-
- Prevents Wheel Lockup
- Improves Steering Control
- Traction Control
-
- Reduces Wheel Slip
- Enhances Stability
- Brake Assist
-
- Increases Braking Force in Emergencies
- Shortens Stopping Distance
Comfort Features
- Noise Reduction
-
- Quiet Ceramic Pads
- Vibration Dampening Shims
- Smooth Operation
-
- Consistent Pedal Feel
- Gradual Brake Engagement
- Heat Management
-
- Vented Front Rotors
- Heat-Resistant Drum Linings
- Ergonomic Design
-
- Easy Pedal Access
- Low Maintenance Requirements
Accessories
- Upgrades
-
- Performance Rotors
- High-Temperature Brake Pads
- Stainless Steel Brake Lines
- Tools
-
- Brake Caliper Tool
- Brake Bleeder Kit
- Drum Brake Spring Tool
- Consumables
-
- Brake Fluid
- Brake Cleaner
- Anti-Seize Lubricant
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect Brake Pads and Shoes
- Check Rotor and Drum Thickness
- Bleed Brake System
- Lubricate Caliper Slides
- Inspect Brake Lines and Hoses
- Maintenance Notes
- Replace brake fluid every 2 years to maintain system performance.
Warranty
- Basic Warranty
- Miles: 36,000Years: 3Coverage: Replacement of defective parts
- Powertrain Warranty
- Miles: 60,000Years: 5Coverage: Includes brake system components
- Corrosion Warranty
- Miles: 100,000Years: 7Coverage: Covers brake rotors and drums
- Extended Warranty
- Miles: 100,000Years: 10Coverage: Optional extended coverage for brakes
Production Details
- Manufacturer
- TRW Automotive
- Manufacturing Process
-
- Casting of Rotors and Drums
- Machining of Components
- Heat Treatment
- Quality Control
- inspection: 100% Visual and Dimensional InspectionTesting: Performance and Durability Testing
- Sustainability Practices
-
- Recycled Materials in Brake Pads
- Eco-Friendly Manufacturing Processes
- Production Metrics
- Annual Output: 1,000,000 UnitsDefect Rate: Less than 0.1%
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect Brake Pads and Shoes
- Check Rotor and Drum Thickness
- Bleed Brake System
- Lubricate Caliper Slides
- Inspect Brake Lines and Hoses
Ensure proper torque on all brake components during reassembly.
- Replace Brake Pads and Shoes
- Resurface or Replace Rotors and Drums
- Replace Brake Fluid
- Inspect ABS Sensors
- Test Brake System Performance
Use manufacturer-recommended brake fluid for optimal performance.
- Complete Brake System Overhaul
- Replace All Brake Components
- Inspect and Replace ABS Module if Necessary
- Test Traction Control System
- Verify Brake Assist Functionality
Major service requires specialized tools and expertise.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 2001-2007 Dodge Caravan models?
Are these brakes compatible with all 2001-2007 Dodge Caravan models?
Yes, these brakes are designed to be compatible with all 2001-2007 Dodge Caravan models, including both front and rear brake systems. They meet OEM specifications and are suitable for both base and extended wheelbase versions. Always verify your vehicle's specific trim and configuration before purchasing to ensure proper fitment.
Q2 What maintenance is required for Dodge Caravan brakes?
What maintenance is required for Dodge Caravan brakes?
Regular maintenance for Dodge Caravan brakes includes inspecting brake pads and rotors every 12,000-15,000 miles, checking brake fluid levels every 6 months, and replacing brake pads every 30,000-50,000 miles depending on driving conditions. Ensure proper lubrication of caliper slides and inspect brake lines for wear or leaks to maintain optimal performance.
Q3 How do I replace the brake pads on a 2001-2007 Dodge Caravan?
How do I replace the brake pads on a 2001-2007 Dodge Caravan?
To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old brake pads and inspect the rotors. If necessary, resurface or replace the rotors. Install new brake pads, reassemble the caliper, and tighten all bolts to the manufacturer's torque specifications. Test the brakes before driving.
Q4 What should I do if my brakes are squeaking or vibrating?
What should I do if my brakes are squeaking or vibrating?
Squeaking or vibrating brakes may indicate worn pads, uneven rotors, or debris in the braking system. Inspect the brake pads for wear and replace if necessary. Check rotors for warping and resurface or replace them. Clean the brake components and ensure proper lubrication of caliper slides. If issues persist, consult a professional mechanic.
Q5 How can I optimize the performance of my Dodge Caravan brakes?
How can I optimize the performance of my Dodge Caravan brakes?
To optimize brake performance, use high-quality brake pads and rotors designed for your vehicle. Regularly inspect and maintain the braking system, including fluid levels and caliper lubrication. Avoid aggressive driving and sudden stops to reduce wear. Consider upgrading to performance brake components for enhanced stopping power and durability.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2001-2007 Dodge Caravan Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for 2001-2007 Dodge Caravan models.
Technical Service Bulletin: Brake System Updates
Coming SoonDetails updates and fixes for common brake system issues in 2001-2007 Dodge Caravan models.
Dodge Caravan Brake Parts Catalog
Coming SoonCatalog listing all brake components, including pads, rotors, and calipers, for 2001-2007 Dodge Caravan models.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.