Dodge Caravan 2001-2007 3.8L Engine Engine Specifications
Dodge Caravan 2001-2007

Dodge Caravan 2001-2007 3.8L Engine Specifications

Explore detailed technical specifications for the 3.8L engine in the 2001-2007 Dodge Caravan. Learn about horsepower, torque, fuel systems, and more for maintenance, repair, or upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the 3.8L engine used in the 2001-2007 Dodge Caravan. It is designed to assist users in understanding the engine's features, performance, and maintenance requirements. The content is organized into sections for easy navigation, and a quick reference table is included for key specifications. Use the search and navigation instructions to find specific details efficiently.

How to Use

Use the search functionality to locate specific terms or topics within the document. Enter keywords related to the 3.8L engine, such as 'horsepower' or 'torque,' to quickly find relevant information.

Navigate through the document using the section titles and subsections. Each section is organized by major topics, such as performance or maintenance, with detailed subsections for specific aspects of the 3.8L engine.

Key Specifications

Displacement

3.8L

Horsepower

215 hp

Torque

245 lb-ft

Fuel Efficiency

17/24 mpg

Engine Type

V6 OHV

Available Specifications

Engine Performance

This section covers the performance characteristics of the 3.8L engine, including horsepower, torque, and fuel efficiency. It also provides details on how the engine delivers power and its overall driving experience.

Power Output
  • Horsepower: 215 hp @ 5000 rpm
  • Torque: 245 lb-ft @ 4000 rpm
  • Fuel efficiency: 17 mpg city / 24 mpg highway
  • Engine type: V6, naturally aspirated
  • Compression ratio: 9.6:1
  • Redline: 6000 rpm
Driving Dynamics
  • Smooth power delivery across the RPM range
  • Responsive throttle for city and highway driving
  • Designed for family-oriented performance
  • Balanced for both power and fuel economy

Engine Design

This section details the design and construction of the 3.8L engine, including its materials, layout, and key engineering features. It highlights the engine's durability and reliability.

Construction
  • Cast iron engine block for durability
  • Aluminum cylinder heads for weight reduction
  • Overhead valve (OHV) design
  • Multi-port fuel injection system
  • Hydraulic lifters for reduced maintenance
  • Timing chain for long-term reliability
Cooling and Lubrication
  • High-capacity radiator for efficient cooling
  • Oil cooler integrated into the engine design
  • Full-flow oil filtration system
  • Recommended oil type: 5W-30

Maintenance and Service

This section provides guidance on maintaining the 3.8L engine, including recommended service intervals, common issues, and tips for ensuring longevity.

Service Intervals
  • Oil change: Every 5,000 miles or 6 months
  • Spark plug replacement: Every 30,000 miles
  • Timing chain inspection: Every 60,000 miles
  • Coolant flush: Every 50,000 miles
  • Air filter replacement: Every 15,000 miles
Common Issues
  • Intake manifold gasket leaks
  • Throttle body sensor failures
  • Ignition coil pack issues
  • Regular inspection of engine mounts recommended

Engine Specifications

Overview

Type
V6
Configuration
60-degree V6
Displacement
3.8 liters (231 cubic inches)
Aspiration
Naturally aspirated
Fuel System
Sequential multi-port fuel injection
Location
Front, transverse

Dimensions

Length
26.5 inches (673 mm)
Width
28.3 inches (719 mm)
Height
27.6 inches (701 mm)
Weight
375 lbs (170 kg)
Bore
3.78 inches (96 mm)
Stroke
3.40 inches (86.5 mm)
Compression Ratio
9.6:1

Materials

Block
Cast iron
Cylinder Head
Aluminum
Pistons
Aluminum alloy
Crankshaft
Forged steel
Valves
Stainless steel

Features

Ignition System
  • Distributorless ignition system
  • Coil-on-plug design
  • Electronic spark advance
Cooling System
  • High-capacity radiator
  • Electric cooling fan
  • Thermostatically controlled
Lubrication System
  • Full-pressure lubrication
  • Oil cooler
  • High-capacity oil pump
Emissions Control
  • EGR system
  • Catalytic converter
  • Oxygen sensors
Performance
  • Horsepower: 200 hp @ 5000 rpm
  • Torque: 230 lb-ft @ 4000 rpm
  • Redline: 6000 rpm

Safety Features

Engine Protection
  • Low oil pressure shutdown
  • Overheat protection
Emissions Compliance
  • Meets EPA Tier 2 standards
  • OBD-II compliant

Comfort Features

Noise Reduction
  • Acoustic engine cover
  • Hydraulic engine mounts
Vibration Control
  • Balanced crankshaft
  • Dual-mass flywheel

Accessories

Belt Driven
  • Alternator
  • Power steering pump
  • Air conditioning compressor
Engine Management
  • ECU
  • Throttle position sensor
  • Mass airflow sensor
Cooling
  • Water pump
  • Thermostat
  • Coolant reservoir

Maintenance

Service interval
Every 7,500 miles or 6 months
Service Items
  • Oil and filter change
  • Spark plug replacement
  • Air filter inspection
  • Coolant flush
  • Timing belt inspection
Maintenance Notes
Use synthetic 5W-30 oil for optimal performance.

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Bumper-to-bumper
Powertrain
Miles: 60,000
Years: 5
Coverage: Engine and transmission
Emissions
Miles: 80,000
Years: 8
Coverage: Catalytic converter and ECU
Corrosion
Miles: 100,000
Years: 10
Coverage: Perforation only

Production Details

Manufacturer
Chrysler Group LLC
Manufacturing Process
  • Casting
  • Machining
  • Assembly
  • Testing
Quality Control
inspection: 100% engine testing
Tolerances: Micron-level precision
Sustainability Practices
  • Recycled materials in components
  • Low-emission manufacturing
Production Metrics
Annual Output: 150,000 units
Defect Rate: 0.1%

Service Information for 3.8l engine Service

Maintenance and service requirements specific to this component

7,500
6
  • Oil and filter change
  • Inspect belts and hoses
  • Check coolant level
  • Inspect spark plugs
  • Check air filter

Use synthetic oil for extended intervals.

30,000
24
  • Replace spark plugs
  • Inspect timing belt
  • Check fuel system
  • Inspect exhaust system
  • Test battery and charging system

Timing belt replacement recommended at 60,000 miles.

60,000
48
  • Replace timing belt
  • Flush coolant system
  • Replace fuel filter
  • Inspect suspension components
  • Check engine mounts

Critical to replace timing belt to prevent engine damage.

Common Questions

Find answers to common questions about torque specifications

Q1

Is the 3.8L engine compatible with all 2001-2007 Dodge Caravan models?

The 3.8L V6 engine is compatible with most 2001-2007 Dodge Caravan models, particularly those with the extended wheelbase (Grand Caravan). However, compatibility may vary based on trim levels and optional configurations. Always verify your vehicle's VIN and consult the manufacturer's specifications to ensure proper fitment. The engine produces 215 horsepower and 245 lb-ft of torque, making it suitable for heavy-duty use.

Q2

What are the maintenance requirements for the 3.8L engine?

The 3.8L engine requires regular maintenance to ensure longevity. Key tasks include oil changes every 5,000 miles, air filter replacement every 15,000 miles, and spark plug replacement every 30,000 miles. Additionally, inspect the timing belt every 60,000 miles and replace it if necessary. Coolant flushes and transmission fluid changes should be performed every 50,000 miles. Adhering to this schedule helps prevent engine wear and maintain optimal performance.

Q3

How do I replace the 3.8L engine in a Dodge Caravan?

Replacing the 3.8L engine involves several steps: 1) Disconnect the battery and drain fluids. 2) Remove the engine mounts, exhaust system, and wiring harness. 3) Use a hoist to lift the engine out of the vehicle. 4) Install the new engine by reversing the removal process, ensuring all connections are secure. 5) Refill fluids and test the engine. It's recommended to consult the service manual for detailed instructions and torque specifications.

Q4

What should I do if the 3.8L engine overheats?

If the 3.8L engine overheats, first check the coolant level and top it off if necessary. Inspect for leaks in the radiator, hoses, or water pump. Ensure the radiator fan is functioning properly. If the issue persists, test the thermostat and replace it if faulty. Overheating can also result from a clogged radiator or a failing head gasket. Address these issues promptly to avoid engine damage.

Q5

How can I optimize the performance of the 3.8L engine?

To optimize the 3.8L engine's performance, use high-quality synthetic oil and ensure regular maintenance. Upgrade the air intake and exhaust systems for better airflow. Consider installing a performance chip to enhance fuel efficiency and power output. Regularly clean the throttle body and fuel injectors to maintain smooth operation. Proper tire inflation and alignment also contribute to overall vehicle performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2001-2007 Dodge Caravan Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and troubleshooting for the 3.8L engine and other components.

Technical Service Bulletin for 3.8L Engine

Coming Soon

Latest updates and fixes for common issues related to the 3.8L engine in Dodge Caravan models.

Dodge Caravan Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts for the 2001-2007 Dodge Caravan, including engine components.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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