Dodge Caravan 1996-2000 Suspension Specifications
Comprehensive suspension specifications for the 1996-2000 Dodge Caravan. Includes front and rear suspension details, alignment settings, torque values, and component dimensions. Ideal for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed suspension specifications for the 1996-2000 Dodge Caravan. It includes information on front and rear suspension systems, components, and key technical details. Use this guide to understand the suspension setup, maintenance requirements, and performance characteristics. The document is organized into sections for easy navigation and includes a quick reference table for key specifications.
How to Use
Use the search functionality to find specific terms or components within the document. Enter keywords like 'front suspension' or 'shock absorbers' to quickly locate relevant information.
Navigate through the document by scrolling through the sections or using the table of contents. Each section is labeled with a title and description to help you find the information you need efficiently.
Key Specifications
Front Spring Rate
120 lbs/in
Rear Spring Rate
90 lbs/in
Stabilizer Bar Diameter
24 mm
Shock Absorber Travel
6 inches
Control Arm Length
14 inches
Available Specifications
Front Suspension
The front suspension system of the 1996-2000 Dodge Caravan is designed for comfort and stability. It features a MacPherson strut setup with coil springs and stabilizer bars. This section covers the key components and their specifications.
Front Suspension
The front suspension system of the 1996-2000 Dodge Caravan is designed for comfort and stability. It features a MacPherson strut setup with coil springs and stabilizer bars. This section covers the key components and their specifications.
MacPherson Strut Assembly
- Strut type: Gas-charged hydraulic
- Coil spring rate: 120 lbs/in
- Stabilizer bar diameter: 24 mm
- Bushing material: Rubber with polyurethane coating
- Strut mount type: Pivoting ball bearing
- Damping force: Adjustable
Control Arms and Bushings
- Material: Steel with reinforced joints
- Bushing type: Rubber with steel sleeves
- Arm length: 14 inches
- Bolt size: 12 mm
- Replacement interval: 100,000 miles
Rear Suspension
The rear suspension system uses a torsion beam axle with coil springs and shock absorbers. This setup ensures a smooth ride and reliable handling. This section provides details on the components and their specifications.
Rear Suspension
The rear suspension system uses a torsion beam axle with coil springs and shock absorbers. This setup ensures a smooth ride and reliable handling. This section provides details on the components and their specifications.
Torsion Beam Axle
- Beam material: High-strength steel
- Spring type: Coil-over-shock
- Shock absorber type: Twin-tube hydraulic
- Beam width: 48 inches
- Bushing material: Rubber with nylon inserts
Shock Absorbers
- Type: Hydraulic twin-tube
- Travel length: 6 inches
- Mounting type: Eyelet and pin
- Damping force: Non-adjustable
- Replacement interval: 75,000 miles
Suspension Maintenance
Proper maintenance of the suspension system is crucial for optimal performance and longevity. This section covers inspection intervals, common issues, and replacement guidelines.
Suspension Maintenance
Proper maintenance of the suspension system is crucial for optimal performance and longevity. This section covers inspection intervals, common issues, and replacement guidelines.
Inspection Intervals
- Struts and shocks: Every 50,000 miles
- Bushings and mounts: Every 75,000 miles
- Control arms: Every 100,000 miles
- Alignment check: Every 12 months
Common Issues
- Worn bushings causing noise
- Leaking shock absorbers
- Misaligned suspension components
- Corroded control arm joints
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Component Specifications
Overview
- Type
- Independent front, Solid rear axle
- Configuration
- MacPherson strut front, Multi-link rear
- Platform
- Chrysler NS platform
- Material
- Steel and aluminum components
- Location
- Front and rear axles
Dimensions
- Front Strut Length
- 22.5 inches (571.5 mm)
- Rear Spring Length
- 14.75 inches (374.7 mm)
- Front Shock ABSorber Stroke
- 6.3 inches (160 mm)
- Rear Shock ABSorber Stroke
- 5.9 inches (150 mm)
- Front Sway Bar Diameter
- 1.1 inches (28 mm)
- Rear Sway Bar Diameter
- 0.9 inches (23 mm)
- Front Track Width
- 63.5 inches (1613 mm)
- Rear Track Width
- 63.1 inches (1603 mm)
Materials
- Springs
- High-tensile steel
- Shock ABSorbers
- Steel casing with hydraulic fluid
- Control Arms
- Forged steel with rubber bushings
- Sway Bar
- Hollow steel tubing
- Strut Mounts
- Rubber and aluminum composite
Features
- Ride Quality
-
- Tuned for comfort and stability
- Low NVH (Noise, Vibration, Harshness)
- Smooth handling on uneven surfaces
- Durability
-
- Corrosion-resistant components
- Heavy-duty construction
- Long-lasting bushings and mounts
- Performance
-
- Improved road grip
- Reduced body roll
- Enhanced steering response
- Adjustability
-
- Fixed damping rates
- Non-adjustable ride height
- Standard alignment settings
- integration
-
- Compatible with ABS
- Works with traction control
- Integrated with steering system
Safety Features
- Structural integrity
-
- Reinforced control arms
- Heavy-duty sway bar links
- High-strength strut mounts
- Stability
-
- Optimized roll center
- Balanced weight distribution
- Predictable handling
- Emergency Handling
-
- Controlled body roll
- Consistent braking stability
- Reliable cornering performance
Comfort Features
- Vibration Dampening
-
- Rubber bushings
- Hydraulic shock absorbers
- Isolated strut mounts
- Noise Reduction
-
- Quiet spring design
- Low-friction components
- Insulated mounting points
- Ride Smoothness
-
- Soft spring rates
- Balanced damping
- Compliance over bumps
- Seating Comfort
-
- Reduced road shock
- Stable platform
- Minimal pitch and dive
Accessories
- Upgrades
-
- Performance shocks
- Heavy-duty springs
- Adjustable sway bars
- Maintenance Tools
-
- Spring compressors
- Alignment tools
- Bushing press
- Protective Gear
-
- Rust inhibitor spray
- Bushing lubricant
- Shock absorber covers
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect shock absorbers
- Check bushings and mounts
- Lubricate suspension components
- Inspect and replace worn springs
- Verify alignment settings
- Maintenance Notes
- Regularly check for leaks, noises, and uneven tire wear.
Warranty
- Basic
- Miles: 36,000Years: 3Coverage: Manufacturer defects
- Powertrain
- Miles: 60,000Years: 5Coverage: Structural components
- Corrosion
- Miles: 100,000Years: 7Coverage: Rust-through protection
- Emissions
- Miles: 80,000Years: 8Coverage: Related suspension parts
Production Details
- Manufacturer
- Chrysler Corporation
- Manufacturing Process
-
- Forging of control arms
- CNC machining of strut mounts
- Assembly line integration
- Quality Control
- Testing: Durability testing, Ride quality assessment, Safety checksCertifications: ISO 9001, Federal safety standards
- Sustainability Practices
-
- Recycled steel usage
- Eco-friendly coatings
- Waste reduction initiatives
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.5%Lead Time: 2 weeks
Service Information for suspension Service
Maintenance and service requirements specific to this component
- Inspect shock absorbers for leaks
- Check bushings for wear
- Lubricate suspension joints
- Verify alignment settings
- Inspect springs for sagging
Address any unusual noises or handling issues immediately.
- Replace worn bushings
- Check and replace sway bar links
- Inspect strut mounts
- Test ride quality
- Perform alignment
Use manufacturer-recommended parts for replacements.
- Replace shock absorbers
- Inspect and replace springs if needed
- Overhaul suspension components
- Check for corrosion
- Perform comprehensive alignment
Major service may require specialized tools and expertise.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What suspension components are compatible with a 1996-2000 Dodge Caravan?
What suspension components are compatible with a 1996-2000 Dodge Caravan?
The 1996-2000 Dodge Caravan is compatible with specific suspension components, including struts, shocks, springs, and control arms designed for this model range. Ensure parts match the vehicle's trim level and engine type. For example, front struts should be compatible with part numbers like Monroe 171405 or KYB 334315. Always verify compatibility using the VIN or consult a parts catalog for precise fitment.
Q2 What is the recommended maintenance schedule for the suspension system?
What is the recommended maintenance schedule for the suspension system?
Inspect the suspension system every 12,000 miles or annually. Check for worn struts, shocks, bushings, and ball joints. Replace shocks and struts every 50,000-100,000 miles, depending on driving conditions. Lubricate suspension components during oil changes if applicable. Regularly inspect tire wear patterns, as uneven wear may indicate suspension issues. Follow the manufacturer's service manual for detailed maintenance intervals.
Q3 How do I replace the front struts on a 1996-2000 Dodge Caravan?
How do I replace the front struts on a 1996-2000 Dodge Caravan?
To replace front struts, safely lift the vehicle and remove the wheels. Disconnect the sway bar link and brake line bracket. Use a spring compressor to safely remove the strut assembly. Unbolt the strut from the steering knuckle and the strut tower. Install the new strut, reassemble components, and torque bolts to specifications. Always use a spring compressor for safety and follow the service manual for precise instructions.
Q4 What are common suspension issues and how can I troubleshoot them?
What are common suspension issues and how can I troubleshoot them?
Common issues include uneven tire wear, excessive bouncing, and knocking noises. For uneven wear, check alignment and inspect suspension components for wear. Excessive bouncing indicates worn shocks or struts. Knocking noises may point to loose or damaged control arms or sway bar links. Use a visual inspection and a pry bar to test for play in components. Replace worn parts as needed.
Q5 How can I optimize the suspension performance of my Dodge Caravan?
How can I optimize the suspension performance of my Dodge Caravan?
Upgrade to high-performance shocks or struts for improved handling. Consider installing polyurethane bushings for durability and reduced flex. Ensure proper alignment and tire pressure for optimal performance. Regularly inspect and maintain suspension components to prevent wear. For towing or heavy loads, consider reinforced springs or air suspension helpers to enhance stability and load capacity.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1996-2000 Dodge Caravan Service Manual
Coming SoonComprehensive guide covering suspension system maintenance, repair, and specifications for the 1996-2000 Dodge Caravan.
Technical Service Bulletin: Suspension Noise Fix
Coming SoonTSB addressing common suspension noise issues in 1996-2000 Dodge Caravans, including recommended repairs and part updates.
Dodge Caravan Suspension Parts Catalog
Coming SoonCatalog listing OEM and aftermarket suspension parts for the 1996-2000 Dodge Caravan, including part numbers and compatibility details.
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.