Dodge Caravan 1996-2000 Drivetrain Specifications
Dodge Caravan 1996-2000

Dodge Caravan 1996-2000 Drivetrain Specifications

Explore the detailed drivetrain specifications for the 1996-2000 Dodge Caravan, including engine, transmission, drive system, and axle ratios. Ideal for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the drivetrain of the 1996-2000 Dodge Caravan. It is designed to assist users in understanding the vehicle's drivetrain components, configurations, and performance characteristics. Use the search and navigation instructions to quickly locate specific details or browse through sections for comprehensive insights.

How to Use

Use the search functionality to find specific terms or components by entering keywords related to the drivetrain, such as 'transmission' or 'axle ratio'. Results will highlight relevant sections.

Navigate through the document by scrolling through sections or using the table of contents. Each section is organized into subsections for easy access to detailed information.

Key Specifications

Engine Power

150-166 hp

Transmission

3-speed / 4-speed automatic

Drivetrain

Front-wheel drive

Axle Ratio

2.89:1 to 3.91:1

Fuel Economy

16-25 mpg

Available Specifications

Engine and Transmission

This section covers the engine configurations and transmission options available for the 1996-2000 Dodge Caravan. It includes details on engine types, transmission types, and their compatibility.

Engine Options
  • 2.4L inline-4 engine producing 150 horsepower
  • 3.0L V6 engine producing 150 horsepower
  • 3.3L V6 engine producing 158 horsepower
  • 3.8L V6 engine producing 166 horsepower
  • All engines feature multi-port fuel injection
  • Optional flex-fuel capability for 3.3L and 3.8L engines
Transmission Options
  • 3-speed automatic transmission (standard on base models)
  • 4-speed automatic transmission (available on higher trims)
  • Front-wheel drive configuration
  • Electronic shift control for smooth gear transitions
  • Optional overdrive for improved fuel efficiency

Drivetrain Components

This section provides an in-depth look at the drivetrain components, including the differential, axles, and transfer case (if applicable). It highlights their roles in power delivery and vehicle performance.

Differential and Axles
  • Open differential for standard models
  • Front-wheel drive layout with independent front suspension
  • Solid rear axle with coil springs
  • Axle ratios ranging from 2.89:1 to 3.91:1 depending on engine and trim
  • CV joints for smooth power transfer
  • Optional limited-slip differential for improved traction
Transfer Case (if applicable)
  • Not applicable for front-wheel drive models
  • Optional all-wheel drive system not available for this model year
  • Focus on front-wheel drive efficiency and performance

Performance and Efficiency

This section focuses on the performance metrics and fuel efficiency of the 1996-2000 Dodge Caravan. It includes details on acceleration, towing capacity, and fuel economy.

Performance Metrics
  • 0-60 mph acceleration in 9.5 to 11.5 seconds depending on engine
  • Top speed of approximately 110-115 mph
  • Towing capacity of up to 3,500 lbs with proper equipment
  • Braking system with front disc and rear drum brakes
  • Optional anti-lock braking system (ABS)
Fuel Efficiency
  • City fuel economy: 16-18 mpg
  • Highway fuel economy: 22-25 mpg
  • Combined fuel economy: 18-21 mpg
  • Fuel tank capacity: 20 gallons
  • Optional fuel-saving technologies like overdrive

Component Specifications

Overview

Type
Front-wheel drive
Configuration
Transverse engine layout
Platform
Chrysler NS platform
Material
Steel and aluminum components
Location
Front-mounted engine and transmission

Dimensions

Engine Mount Width
24.5 inches (622 mm)
Transmission Length
28.7 inches (729 mm)
Drive Shaft Diameter
2.5 inches (63.5 mm)
Axle Length
58.3 inches (1481 mm)
Wheelbase
113.3 inches (2878 mm)
Track Width Front
63.1 inches (1603 mm)
Track Width Rear
63.0 inches (1600 mm)

Materials

Engine Block
Cast iron
Transmission Case
Aluminum alloy
Drive Shaft
High-strength steel
Axles
Forged steel
Differential
Cast iron housing with steel gears

Features

Transmission
  • 4-speed automatic
  • Overdrive function
  • Electronic shift control
  • Torque converter lockup
Differential
  • Open differential
  • Sealed unit
  • Integrated final drive
Driveshaft
  • Balanced steel construction
  • U-joints with grease fittings
  • Rubber vibration dampers
Axles
  • Constant velocity joints
  • Sealed boots
  • Spline connections
Mounting System
  • Hydraulic engine mounts
  • Rubber transmission mount
  • Stabilizer bar connections

Safety Features

Structural integrity
  • Reinforced subframe
  • Crush zones
Braking System
  • Anti-lock braking system (ABS)
  • Electronic brake force distribution
Stability
  • Traction control system

Comfort Features

Vibration Control
  • Hydraulic engine mounts
  • Rubber transmission mount
Noise Reduction
  • Insulated transmission tunnel
  • Sound-deadening materials
Smooth Operation
  • Electronic shift control
  • Torque converter lockup

Accessories

Cooling System
  • Transmission cooler
  • Radiator with integrated cooler
  • Coolant lines
Lubrication
  • Automatic transmission fluid
  • Differential fluid
  • Grease fittings
Mounting
  • Engine mounts
  • Transmission mount
  • Stabilizer bar

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Transmission fluid change
  • Differential fluid change
  • Drive shaft inspection
  • CV joint inspection
  • Mount inspection
Maintenance Notes
Regular inspection of drivetrain components is recommended to ensure optimal performance and longevity.

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Bumper-to-bumper
Powertrain
Miles: 60,000
Years: 5
Coverage: Engine, transmission, and drivetrain components
Corrosion
Miles: 100,000
Years: 7
Coverage: Perforation from corrosion
Emissions
Miles: 50,000
Years: 4
Coverage: Emissions-related components

Production Details

Manufacturer
Chrysler Corporation
Manufacturing Process
  • Casting
  • Forging
  • Machining
  • Assembly
Quality Control
inspection: 100% component inspection
Testing: Durability and performance testing
Standards: ISO 9001 certified
Sustainability Practices
  • Recycling of metal scraps
  • Use of eco-friendly lubricants
  • Energy-efficient manufacturing processes
Production Metrics
Units Per Day: 500
Yield Rate: 98.5%
Defect Rate: 0.5%

Service Information for drivetrain Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect transmission fluid level and condition
  • Check differential fluid level
  • Inspect drive shaft and CV joints
  • Lubricate U-joints and fittings
  • Inspect engine and transmission mounts

Ensure all fluids are at the correct level and condition. Replace if necessary.

60,000
48
  • Replace transmission fluid and filter
  • Replace differential fluid
  • Inspect and replace CV joint boots if damaged
  • Check and tighten all drivetrain bolts
  • Inspect and replace worn mounts

Use manufacturer-recommended fluids and parts for replacements.

100,000
84
  • Perform full transmission service
  • Replace drive shaft if necessary
  • Inspect and replace differential components
  • Check and replace all mounts
  • Perform drivetrain alignment

Major service interval may require specialized tools and equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the drivetrain specifications for the 1996-2000 Dodge Caravan?

The 1996-2000 Dodge Caravan typically features a front-wheel-drive (FWD) system with a 3-speed automatic or 4-speed automatic transmission. Engine options include a 2.4L inline-4 or a 3.0L V6, producing 150-180 horsepower. The drivetrain is compatible with standard differentials and axles designed for FWD configurations. Always verify compatibility with your specific model and trim level before purchasing replacement parts.

Q2

What maintenance is required for the drivetrain of a 1996-2000 Dodge Caravan?

Regular maintenance for the drivetrain includes checking and replacing transmission fluid every 30,000-60,000 miles, inspecting CV joints and axles for wear, and ensuring proper lubrication of moving parts. The differential fluid should be changed every 50,000 miles. Additionally, monitor for unusual noises or vibrations, which may indicate issues with the driveshaft or transmission components.

Q3

How do I replace the CV axle on a 1996-2000 Dodge Caravan?

To replace the CV axle, first, lift the vehicle and secure it on jack stands. Remove the wheel and disconnect the brake caliper and rotor. Unbolt the axle nut and separate the lower ball joint to free the steering knuckle. Use a pry bar to pop the CV axle out of the transmission. Install the new axle by reversing the steps, ensuring proper torque on all bolts and nuts.

Q4

What should I do if my Dodge Caravan drivetrain is making noise?

If your drivetrain is making noise, start by identifying the source. Clicking sounds during turns may indicate worn CV joints, while grinding noises could point to transmission or differential issues. Check fluid levels and inspect for leaks. If the noise persists, consult a professional mechanic for a thorough diagnosis and repair.

Q5

How can I optimize the performance of my Dodge Caravan drivetrain?

To optimize drivetrain performance, use high-quality transmission and differential fluids. Regularly inspect and replace worn components like CV joints and axles. Ensure proper alignment and tire balance to reduce strain on the drivetrain. Consider upgrading to performance parts if available, and avoid overloading the vehicle to prevent excessive wear.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1996-2000 Dodge Caravan Service Manual

Coming Soon

This comprehensive manual covers all aspects of maintenance, repair, and troubleshooting for the 1996-2000 Dodge Caravan, including detailed drivetrain specifications and procedures.

Technical Service Bulletin: Drivetrain Noise

Coming Soon

This bulletin addresses common drivetrain noise issues in the 1996-2000 Dodge Caravan, providing diagnostic steps and recommended solutions.

Dodge Caravan Parts and Accessories Catalog

Coming Soon

This catalog lists all available OEM and aftermarket parts for the 1996-2000 Dodge Caravan, including drivetrain components like axles, CV joints, and transmission parts.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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Technical Information
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