Dodge Caravan 1996-2000 Brakes Specifications
Dodge Caravan 1996-2000

Dodge Caravan 1996-2000 Brakes Specifications

Explore detailed brake specifications for the 1996-2000 Dodge Caravan, including rotor sizes, pad types, and caliper details. Ideal for maintenance, repair, or performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and information about the braking system of the 1996-2000 Dodge Caravan. It is designed to assist users in understanding the technical aspects of the brakes, including components, maintenance, and performance. Use the search and navigation instructions to quickly find relevant details. This guide is ideal for mechanics, enthusiasts, and owners looking to maintain or repair their vehicle's braking system.

How to Use

Use the search functionality to locate specific terms or components within the document. Enter keywords like 'brake pads' or 'rotor size' to find relevant sections quickly.

Navigate through the document using the section titles and subsections. Each major section is organized by topic, and subsections provide detailed technical points for easy reference.

Key Specifications

Brake Pad Thickness (New)

10-12 mm

Rotor Diameter (Front)

280 mm

Brake Fluid Type

DOT 3 or DOT 4

Stopping Distance (60-0 mph)

140-150 feet

Brake Fluid Capacity

1 liter

Available Specifications

Brake System Components

This section covers the primary components of the Dodge Caravan's braking system, including the brake pads, rotors, calipers, and brake lines. Understanding these parts is essential for maintenance and repair.

Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 10-12 mm (new)
  • Replacement Interval: 30,000-70,000 miles
  • Compatibility: Specific to 1996-2000 Dodge Caravan models
Rotors
  • Type: Ventilated front, solid rear
  • Diameter: 280 mm (front), 260 mm (rear)
  • Thickness: 22 mm (front), 10 mm (rear)
  • Replacement Interval: Check every 50,000 miles
Calipers
  • Type: Single-piston floating
  • Material: Cast iron
  • Function: Applies pressure to brake pads
  • Maintenance: Inspect for leaks and wear

Brake Fluid and Hydraulics

This section focuses on the brake fluid specifications and hydraulic system components, including the master cylinder and brake lines. Proper fluid maintenance is critical for optimal braking performance.

Brake Fluid
  • Type: DOT 3 or DOT 4
  • Capacity: 1 liter (approx.)
  • Replacement Interval: Every 2 years or 30,000 miles
  • Compatibility: Non-silicone-based fluids only
Master Cylinder
  • Type: Dual-circuit
  • Function: Distributes hydraulic pressure
  • Maintenance: Check for leaks and wear
  • Replacement: Required if pedal feels spongy
Brake Lines
  • Material: Steel and rubber
  • Function: Transmits hydraulic pressure
  • Inspection: Check for cracks and corrosion
  • Replacement: Every 10 years or as needed

Brake Performance and Maintenance

This section provides information on the braking performance metrics and recommended maintenance practices to ensure the system operates safely and efficiently.

Stopping Distance
  • 60-0 mph: 140-150 feet (dry conditions)
  • 60-0 mph: 160-170 feet (wet conditions)
  • Factors: Tire condition, brake pad wear, and road surface
Maintenance Tips
  • Inspect brake pads and rotors every 10,000 miles
  • Flush brake fluid every 2 years
  • Check brake lines for leaks and corrosion
  • Replace worn components promptly

Brakes Specifications

Overview

Type
Hydraulic Disc (Front), Drum (Rear)
Configuration
Dual-circuit, diagonally split
Platform
Chrysler NS platform
Material
Cast iron rotors, steel drums
Location
Front and rear axles

Dimensions

Front Rotor Diameter
10.8 inches (274 mm)
Front Rotor Thickness
0.98 inches (25 mm)
Rear Drum Diameter
9.0 inches (229 mm)
Rear Drum Width
1.73 inches (44 mm)
Brake Pad Length
5.12 inches (130 mm)
Brake Pad Width
2.36 inches (60 mm)
Brake Pad Thickness
0.47 inches (12 mm)
Master Cylinder Diameter
1.0 inch (25.4 mm)

Materials

Rotors
Cast iron with anti-corrosion coating
Drums
Steel with heat-resistant lining
Brake Pads
Semi-metallic friction material
Brake Shoes
Organic friction material
Brake Lines
Steel braided with rubber coating

Features

Braking System
  • Anti-lock Braking System (ABS)
  • Proportioning valve for rear brakes
  • Dual-piston front calipers
  • Self-adjusting rear drum brakes
Performance
  • High-temperature resistance
  • Low noise operation
  • Consistent braking force
  • Quick response time
Durability
  • Corrosion-resistant rotors
  • Reinforced brake lines
  • Long-lasting friction materials
  • Heat-dissipating design
Maintenance
  • Wear indicators on brake pads
  • Easy-access caliper design
  • Replaceable brake shoes
  • Minimal adjustment required
Safety
  • ABS prevents wheel lockup
  • Dual-circuit system for redundancy
  • Emergency brake assist
  • Parking brake integrated with rear drums

Safety Features

Anti Lock System
  • Prevents skidding during hard braking
  • Maintains steering control
Emergency Braking
  • Automatic brake force distribution
  • Enhanced stopping power
Parking Brake
  • Mechanical linkage to rear drums
  • Independent of hydraulic system

Comfort Features

Noise Reduction
  • Vibration-dampening shims
  • Quiet friction materials
Pedal Feel
  • Firm and responsive
  • Progressive braking force
Heat Management
  • Vented front rotors
  • Heat-resistant drum linings
Maintenance Ease
  • Tool-free pad replacement
  • Self-adjusting rear brakes

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Tools
  • Brake caliper tool
  • Drum brake spring tool
  • Brake bleeder kit
Replacement Parts
  • OEM brake pads
  • OEM rotors
  • OEM drums
  • Brake fluid

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pads and shoes
  • Check rotor and drum thickness
  • Inspect brake lines for leaks
  • Test ABS functionality
  • Replace brake fluid every 2 years
Maintenance Notes
  • Avoid using low-quality brake fluid
  • Ensure proper bedding of new pads
  • Check for uneven wear patterns

Warranty

Brake Pads
Miles: 24,000
Years: 2
Coverage: Replacement for wear and tear
Rotors
Miles: 36,000
Years: 3
Coverage: Replacement for warping or cracking
Drums
Miles: 36,000
Years: 3
Coverage: Replacement for wear or damage
Master Cylinder
Miles: 60,000
Years: 5
Coverage: Replacement for leaks or failure

Production Details

Manufacturer
Chrysler Corporation
Manufacturing Process
  • Casting for rotors and drums
  • CNC machining for precision
  • Heat treatment for durability
  • Quality testing for friction materials
Quality Control
Rotor inspection: Ultrasonic testing for cracks
Pad Testing: Friction coefficient verification
Drum inspection: Dimensional accuracy checks
Sustainability Practices
  • Recycled materials in friction components
  • Eco-friendly brake fluid options
  • Energy-efficient manufacturing
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.5%
Lead Time: 4 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000
12
  • Inspect brake pads and shoes
  • Check rotor and drum thickness
  • Inspect brake lines for leaks
  • Test ABS functionality
  • Top off brake fluid

Ensure proper torque on all fasteners

24,000
24
  • Replace brake pads if worn
  • Resurface or replace rotors
  • Inspect and adjust rear drums
  • Flush and replace brake fluid
  • Check parking brake operation

Use OEM or equivalent parts for replacements

60,000
60
  • Replace brake shoes
  • Replace rotors and drums if necessary
  • Inspect and replace brake lines if needed
  • Test master cylinder performance
  • Perform full system bleed

Major service may require specialized tools

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 1996-2000 Dodge Caravan models?

These brakes are specifically designed for 1996-2000 Dodge Caravan models, including base, SE, and Grand Caravan trims. They are compatible with both front and rear brake systems. However, ensure you verify your vehicle's exact specifications, such as wheel size and brake type (e.g., drum or disc), as variations may exist between trims and model years.

Q2

What is the recommended maintenance schedule for Dodge Caravan brakes?

For optimal performance, inspect brake pads and rotors every 12,000 miles or annually. Replace brake pads when they wear down to 1/4 inch thickness. Rotors should be resurfaced or replaced if they show signs of warping or scoring. Brake fluid should be flushed every 30,000 miles or as recommended in your owner's manual to maintain braking efficiency.

Q3

How do I replace the brake pads on a 1996-2000 Dodge Caravan?

To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old brake pads and inspect the rotors. If necessary, resurface or replace the rotors. Install the new pads, reassemble the caliper, and tighten the bolts to the manufacturer's torque specifications. Test the brakes before driving.

Q4

What should I do if my brakes are squeaking or vibrating?

Squeaking may indicate worn brake pads or debris on the rotors. Inspect and replace pads if necessary. Vibrations often suggest warped rotors, which should be resurfaced or replaced. Ensure all components are properly lubricated and torqued. If issues persist, check the brake calipers and hydraulic system for malfunctions.

Q5

How can I improve the braking performance of my Dodge Caravan?

Upgrade to high-performance brake pads and rotors for better heat dissipation and stopping power. Use high-quality brake fluid to prevent boiling under heavy use. Regularly inspect and maintain the brake system, ensuring proper alignment and tire pressure. Avoid aggressive driving to reduce wear and extend brake life.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1996-2000 Dodge Caravan Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for 1996-2000 Dodge Caravan models.

Brake System Technical Bulletin for 1996-2000 Dodge Caravan

Coming Soon

Technical service bulletin addressing common brake system issues and recommended solutions for 1996-2000 Dodge Caravan models.

Dodge Caravan Brake Parts Catalog

Coming Soon

Catalog listing all brake components, including pads, rotors, and calipers, compatible with 1996-2000 Dodge Caravan models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

15+ Years
Experience
500+ Guides
Guides
50+ Makes
Vehicles
1000+ Solutions
Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

  • ASE Master Technician Certification
  • Advanced Diagnostic Specialist
  • Hybrid/Electric Vehicle Systems
  • Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.

© 2025 Dodge Specs. All rights reserved.