Dodge Caravan 1996-2000 Brakes Specifications
Explore detailed brake specifications for the 1996-2000 Dodge Caravan, including rotor sizes, pad types, and caliper details. Ideal for maintenance, repair, or performance upgrades.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 1996-2000 Dodge Caravan. It is designed to assist users in understanding the technical aspects of the brakes, including components, maintenance, and performance. Use the search and navigation instructions to quickly find relevant details. This guide is ideal for mechanics, enthusiasts, and owners looking to maintain or repair their vehicle's braking system.
How to Use
Use the search functionality to locate specific terms or components within the document. Enter keywords like 'brake pads' or 'rotor size' to find relevant sections quickly.
Navigate through the document using the section titles and subsections. Each major section is organized by topic, and subsections provide detailed technical points for easy reference.
Key Specifications
Brake Pad Thickness (New)
10-12 mm
Rotor Diameter (Front)
280 mm
Brake Fluid Type
DOT 3 or DOT 4
Stopping Distance (60-0 mph)
140-150 feet
Brake Fluid Capacity
1 liter
Available Specifications
Brake System Components
This section covers the primary components of the Dodge Caravan's braking system, including the brake pads, rotors, calipers, and brake lines. Understanding these parts is essential for maintenance and repair.
Brake System Components
This section covers the primary components of the Dodge Caravan's braking system, including the brake pads, rotors, calipers, and brake lines. Understanding these parts is essential for maintenance and repair.
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness: 10-12 mm (new)
- Replacement Interval: 30,000-70,000 miles
- Compatibility: Specific to 1996-2000 Dodge Caravan models
Rotors
- Type: Ventilated front, solid rear
- Diameter: 280 mm (front), 260 mm (rear)
- Thickness: 22 mm (front), 10 mm (rear)
- Replacement Interval: Check every 50,000 miles
Calipers
- Type: Single-piston floating
- Material: Cast iron
- Function: Applies pressure to brake pads
- Maintenance: Inspect for leaks and wear
Brake Fluid and Hydraulics
This section focuses on the brake fluid specifications and hydraulic system components, including the master cylinder and brake lines. Proper fluid maintenance is critical for optimal braking performance.
Brake Fluid and Hydraulics
This section focuses on the brake fluid specifications and hydraulic system components, including the master cylinder and brake lines. Proper fluid maintenance is critical for optimal braking performance.
Brake Fluid
- Type: DOT 3 or DOT 4
- Capacity: 1 liter (approx.)
- Replacement Interval: Every 2 years or 30,000 miles
- Compatibility: Non-silicone-based fluids only
Master Cylinder
- Type: Dual-circuit
- Function: Distributes hydraulic pressure
- Maintenance: Check for leaks and wear
- Replacement: Required if pedal feels spongy
Brake Lines
- Material: Steel and rubber
- Function: Transmits hydraulic pressure
- Inspection: Check for cracks and corrosion
- Replacement: Every 10 years or as needed
Brake Performance and Maintenance
This section provides information on the braking performance metrics and recommended maintenance practices to ensure the system operates safely and efficiently.
Brake Performance and Maintenance
This section provides information on the braking performance metrics and recommended maintenance practices to ensure the system operates safely and efficiently.
Stopping Distance
- 60-0 mph: 140-150 feet (dry conditions)
- 60-0 mph: 160-170 feet (wet conditions)
- Factors: Tire condition, brake pad wear, and road surface
Maintenance Tips
- Inspect brake pads and rotors every 10,000 miles
- Flush brake fluid every 2 years
- Check brake lines for leaks and corrosion
- Replace worn components promptly
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Brakes Specifications
Overview
- Type
- Hydraulic Disc (Front), Drum (Rear)
- Configuration
- Dual-circuit, diagonally split
- Platform
- Chrysler NS platform
- Material
- Cast iron rotors, steel drums
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 10.8 inches (274 mm)
- Front Rotor Thickness
- 0.98 inches (25 mm)
- Rear Drum Diameter
- 9.0 inches (229 mm)
- Rear Drum Width
- 1.73 inches (44 mm)
- Brake Pad Length
- 5.12 inches (130 mm)
- Brake Pad Width
- 2.36 inches (60 mm)
- Brake Pad Thickness
- 0.47 inches (12 mm)
- Master Cylinder Diameter
- 1.0 inch (25.4 mm)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Drums
- Steel with heat-resistant lining
- Brake Pads
- Semi-metallic friction material
- Brake Shoes
- Organic friction material
- Brake Lines
- Steel braided with rubber coating
Features
- Braking System
-
- Anti-lock Braking System (ABS)
- Proportioning valve for rear brakes
- Dual-piston front calipers
- Self-adjusting rear drum brakes
- Performance
-
- High-temperature resistance
- Low noise operation
- Consistent braking force
- Quick response time
- Durability
-
- Corrosion-resistant rotors
- Reinforced brake lines
- Long-lasting friction materials
- Heat-dissipating design
- Maintenance
-
- Wear indicators on brake pads
- Easy-access caliper design
- Replaceable brake shoes
- Minimal adjustment required
- Safety
-
- ABS prevents wheel lockup
- Dual-circuit system for redundancy
- Emergency brake assist
- Parking brake integrated with rear drums
Safety Features
- Anti Lock System
-
- Prevents skidding during hard braking
- Maintains steering control
- Emergency Braking
-
- Automatic brake force distribution
- Enhanced stopping power
- Parking Brake
-
- Mechanical linkage to rear drums
- Independent of hydraulic system
Comfort Features
- Noise Reduction
-
- Vibration-dampening shims
- Quiet friction materials
- Pedal Feel
-
- Firm and responsive
- Progressive braking force
- Heat Management
-
- Vented front rotors
- Heat-resistant drum linings
- Maintenance Ease
-
- Tool-free pad replacement
- Self-adjusting rear brakes
Accessories
- Upgrades
-
- Performance brake pads
- Slotted rotors
- Stainless steel brake lines
- Tools
-
- Brake caliper tool
- Drum brake spring tool
- Brake bleeder kit
- Replacement Parts
-
- OEM brake pads
- OEM rotors
- OEM drums
- Brake fluid
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads and shoes
- Check rotor and drum thickness
- Inspect brake lines for leaks
- Test ABS functionality
- Replace brake fluid every 2 years
- Maintenance Notes
-
- Avoid using low-quality brake fluid
- Ensure proper bedding of new pads
- Check for uneven wear patterns
Warranty
- Brake Pads
- Miles: 24,000Years: 2Coverage: Replacement for wear and tear
- Rotors
- Miles: 36,000Years: 3Coverage: Replacement for warping or cracking
- Drums
- Miles: 36,000Years: 3Coverage: Replacement for wear or damage
- Master Cylinder
- Miles: 60,000Years: 5Coverage: Replacement for leaks or failure
Production Details
- Manufacturer
- Chrysler Corporation
- Manufacturing Process
-
- Casting for rotors and drums
- CNC machining for precision
- Heat treatment for durability
- Quality testing for friction materials
- Quality Control
- Rotor inspection: Ultrasonic testing for cracksPad Testing: Friction coefficient verificationDrum inspection: Dimensional accuracy checks
- Sustainability Practices
-
- Recycled materials in friction components
- Eco-friendly brake fluid options
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.5%Lead Time: 4 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and shoes
- Check rotor and drum thickness
- Inspect brake lines for leaks
- Test ABS functionality
- Top off brake fluid
Ensure proper torque on all fasteners
- Replace brake pads if worn
- Resurface or replace rotors
- Inspect and adjust rear drums
- Flush and replace brake fluid
- Check parking brake operation
Use OEM or equivalent parts for replacements
- Replace brake shoes
- Replace rotors and drums if necessary
- Inspect and replace brake lines if needed
- Test master cylinder performance
- Perform full system bleed
Major service may require specialized tools
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 1996-2000 Dodge Caravan models?
Are these brakes compatible with all 1996-2000 Dodge Caravan models?
These brakes are specifically designed for 1996-2000 Dodge Caravan models, including base, SE, and Grand Caravan trims. They are compatible with both front and rear brake systems. However, ensure you verify your vehicle's exact specifications, such as wheel size and brake type (e.g., drum or disc), as variations may exist between trims and model years.
Q2 What is the recommended maintenance schedule for Dodge Caravan brakes?
What is the recommended maintenance schedule for Dodge Caravan brakes?
For optimal performance, inspect brake pads and rotors every 12,000 miles or annually. Replace brake pads when they wear down to 1/4 inch thickness. Rotors should be resurfaced or replaced if they show signs of warping or scoring. Brake fluid should be flushed every 30,000 miles or as recommended in your owner's manual to maintain braking efficiency.
Q3 How do I replace the brake pads on a 1996-2000 Dodge Caravan?
How do I replace the brake pads on a 1996-2000 Dodge Caravan?
To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old brake pads and inspect the rotors. If necessary, resurface or replace the rotors. Install the new pads, reassemble the caliper, and tighten the bolts to the manufacturer's torque specifications. Test the brakes before driving.
Q4 What should I do if my brakes are squeaking or vibrating?
What should I do if my brakes are squeaking or vibrating?
Squeaking may indicate worn brake pads or debris on the rotors. Inspect and replace pads if necessary. Vibrations often suggest warped rotors, which should be resurfaced or replaced. Ensure all components are properly lubricated and torqued. If issues persist, check the brake calipers and hydraulic system for malfunctions.
Q5 How can I improve the braking performance of my Dodge Caravan?
How can I improve the braking performance of my Dodge Caravan?
Upgrade to high-performance brake pads and rotors for better heat dissipation and stopping power. Use high-quality brake fluid to prevent boiling under heavy use. Regularly inspect and maintain the brake system, ensuring proper alignment and tire pressure. Avoid aggressive driving to reduce wear and extend brake life.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1996-2000 Dodge Caravan Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for 1996-2000 Dodge Caravan models.
Brake System Technical Bulletin for 1996-2000 Dodge Caravan
Coming SoonTechnical service bulletin addressing common brake system issues and recommended solutions for 1996-2000 Dodge Caravan models.
Dodge Caravan Brake Parts Catalog
Coming SoonCatalog listing all brake components, including pads, rotors, and calipers, compatible with 1996-2000 Dodge Caravan models.
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Technical Information
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