Dodge Caravan 1996-2000 Body Specifications
Dodge Caravan 1996-2000

Dodge Caravan 1996-2000 Body Specifications

Explore the detailed body specifications for the 1996-2000 Dodge Caravan, including dimensions, body panels, and chassis details. This guide is essential for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the body design and features of the 1996-2000 Dodge Caravan. It is organized into sections covering dimensions, materials, design elements, and safety features. Use the search functionality to locate specific details or navigate through the sections for a comprehensive understanding of the vehicle's body specifications.

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Key Specifications

Length

189.4 inches

Width

76.8 inches

Height

68.9 inches

Wheelbase

113.3 inches

Curb Weight

3,600 lbs

Available Specifications

Dimensions

This section covers the exterior and interior dimensions of the 1996-2000 Dodge Caravan, including length, width, height, and wheelbase. It also includes details on cargo space and seating capacity.

Exterior Dimensions
  • Overall length: 189.4 inches
  • Overall width: 76.8 inches
  • Overall height: 68.9 inches
  • Wheelbase: 113.3 inches
  • Ground clearance: 6.1 inches
  • Curb weight: 3,600 lbs
Interior Dimensions
  • Headroom (front/rear): 39.8/39.1 inches
  • Legroom (front/rear): 41.0/36.5 inches
  • Shoulder room (front/rear): 63.0/62.5 inches
  • Cargo volume: 144.5 cubic feet
  • Seating capacity: 7 passengers

Materials and Construction

This section details the materials used in the body construction of the 1996-2000 Dodge Caravan, including the type of steel, paint, and corrosion protection methods.

Body Materials
  • High-strength steel frame
  • Galvanized steel panels
  • Thermoplastic bumpers
  • UV-resistant paint
  • Anti-corrosion undercoating
Construction Features
  • Unibody construction
  • Reinforced side-impact beams
  • Energy-absorbing crumple zones
  • Seam-sealed joints
  • Rust-resistant coatings

Design Elements

This section highlights the design features of the 1996-2000 Dodge Caravan, including aerodynamic styling, lighting, and exterior accents.

Aerodynamics
  • Sleek, wind-tunnel-tested design
  • Drag coefficient: 0.35
  • Integrated roof rack
  • Flush-mounted windows
  • Rear spoiler (optional)
Lighting and Accents
  • Halogen headlights
  • Fog lights (optional)
  • Chrome grille accents
  • Body-colored bumpers
  • Rear wiper and defroster

Safety Features

This section outlines the safety features incorporated into the body design of the 1996-2000 Dodge Caravan, including structural reinforcements and passive safety systems.

Structural Safety
  • Reinforced passenger cage
  • Side-impact door beams
  • Energy-absorbing steering column
  • Crash-resistant fuel tank
  • Child safety door locks
Passive Safety
  • Dual front airbags
  • 3-point seat belts for all seats
  • Height-adjustable shoulder belts
  • LATCH child seat anchors
  • Rear door child safety locks

Component Specifications

Overview

Type
Minivan
Configuration
Front-engine, front-wheel drive
Platform
Chrysler NS platform
Material
Steel unibody construction
Location
Windsor, Ontario, Canada

Dimensions

Length
200.9 inches (5103 mm)
Width
76.8 inches (1951 mm)
Height
68.9 inches (1750 mm)
Wheelbase
113.3 inches (2878 mm)
Track Front
64.3 inches (1633 mm)
Track Rear
63.9 inches (1623 mm)
Ground Clearance
6.1 inches (155 mm)
Curb Weight
3780 lbs (1715 kg)

Materials

Frame
High-strength steel
Body Panels
Galvanized steel
Roof
Steel with optional fiberglass sunroof
Windows
Laminated safety glass
Doors
Steel with integrated side-impact beams

Features

Exterior
  • Sliding rear doors
  • Power liftgate (optional)
  • Integrated roof rack
  • Chrome grille accents
interior
  • 7-passenger seating
  • Removable second-row seats
  • Fold-flat third-row seats
  • Dual front cupholders
Lighting
  • Halogen headlights
  • Front fog lights (optional)
  • Rear window defroster with timer
  • Center high-mounted stop lamp
Storage
  • Under-seat storage bins
  • Overhead console storage
  • Rear cargo area organizer
  • Dual glove compartments
Convenience
  • Power windows
  • Power door locks
  • Remote keyless entry
  • Cruise control

Safety Features

Structural
  • Energy-absorbing steering column
  • Reinforced side-impact protection
  • Crumple zones
Restraint Systems
  • Dual front airbags
  • 3-point seat belts for all seats
  • Child safety door locks
Visibility
  • Dual electric side mirrors
  • Rear window wiper/washer
  • Day/night rearview mirror

Comfort Features

Seating
  • Cloth upholstery (standard)
  • Leather-trimmed seats (optional)
  • 6-way adjustable driver's seat
  • Fold-down armrests
Climate Control
  • Manual air conditioning
  • Rear HVAC vents
  • Dual-zone climate control (optional)
Audio
  • AM/FM stereo with cassette player
  • 4 speakers
  • CD changer (optional)
Ride Quality
  • Independent front suspension
  • Torsion beam rear suspension
  • Power-assisted rack-and-pinion steering

Accessories

Exterior
  • Roof rack crossbars
  • Trailer hitch
  • Mud flaps
interior
  • Cargo area cover
  • Seat covers
  • Floor mats
Technology
  • Upgraded sound system
  • Rear-seat entertainment system
  • Navigation system (aftermarket)

Maintenance

Service interval
Every 7,500 miles or 6 months
Service Items
  • Inspect and lubricate door hinges
  • Check body panel alignment
  • Inspect weatherstripping
  • Clean and condition exterior surfaces
  • Check for rust or corrosion
Maintenance Notes
Regular waxing recommended to protect paint finish

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Bumper-to-bumper
Powertrain
Miles: 60,000
Years: 5
Coverage: Engine, transmission, drivetrain
Corrosion
Miles: 100,000
Years: 7
Coverage: Perforation from rust-through
Roadside Assistance
Miles: 36,000
Years: 3
Coverage: 24-hour emergency services

Production Details

Manufacturer
Chrysler Corporation
Manufacturing Process
  • Robotic welding
  • Electrocoating primer
  • Automated paint application
Quality Control
inspection Stages: 5
Testing Procedures: Water leak testing, Wind noise testing, Panel gap measurement
Sustainability Practices
  • Recycled steel content
  • Water-based paint systems
  • Energy-efficient manufacturing
Production Metrics
Annual Units: 250,000
Production Time: 18 hours per vehicle
Defect Rate: 0.8%

Service Information for body Service

Maintenance and service requirements specific to the body

7,500
6
  • Inspect door seals and weatherstripping
  • Check for body panel alignment
  • Lubricate door hinges and latches
  • Inspect for paint damage or corrosion
  • Clean and condition exterior surfaces

Use only approved cleaning products to maintain finish

15,000
12
  • Inspect sliding door mechanisms
  • Check power liftgate operation (if equipped)
  • Inspect roof rack mounting points
  • Verify proper operation of all exterior lights
  • Check for rust or corrosion in underbody areas

Pay special attention to areas prone to stone chips

30,000
24
  • Perform comprehensive body inspection
  • Check for structural integrity
  • Inspect all welded joints
  • Verify proper operation of all doors and latches
  • Inspect and clean sunroof drainage channels (if equipped)

Professional inspection recommended for structural components

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for the 1996-2000 Dodge Caravan?

The 1996-2000 Dodge Caravan features a 2.4L inline-4 or 3.0L V6 engine, with front-wheel drive and a 4-speed automatic transmission. It has a wheelbase of 112.3 inches, a curb weight of 3,500-3,900 lbs, and a fuel capacity of 20 gallons. The vehicle is compatible with standard 15-inch tires and supports towing capacities up to 3,500 lbs when properly equipped.

Q2

What maintenance is required for the 1996-2000 Dodge Caravan?

Regular maintenance includes oil changes every 3,000-5,000 miles, tire rotations every 6,000 miles, and brake inspections every 12,000 miles. Replace the timing belt every 60,000-100,000 miles, and check the coolant and transmission fluid levels annually. Inspect the suspension and exhaust system periodically to ensure optimal performance and safety.

Q3

How do I replace the alternator in a 1996-2000 Dodge Caravan?

To replace the alternator, disconnect the battery, remove the serpentine belt, and unbolt the alternator. Disconnect the electrical connectors, then install the new alternator by reversing the steps. Reconnect the battery and test the charging system to ensure proper functionality. Refer to the service manual for torque specifications and additional details.

Q4

What should I do if my 1996-2000 Dodge Caravan overheats?

If your Caravan overheats, check the coolant level and inspect for leaks. Ensure the radiator fan is functioning and the thermostat is not stuck. Flush the cooling system if necessary and replace the coolant. If the issue persists, inspect the water pump and radiator for damage or blockages.

Q5

How can I optimize the performance of my 1996-2000 Dodge Caravan?

To optimize performance, use high-quality fuel and synthetic oil. Regularly clean or replace the air filter and ensure proper tire inflation. Upgrade to performance spark plugs and wires, and consider a cold air intake system. Regularly inspect and maintain the suspension and exhaust systems for improved handling and efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1996-2000 Dodge Caravan Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 1996-2000 Dodge Caravan.

Technical Service Bulletin for Transmission Issues

Coming Soon

Details common transmission problems and recommended solutions for the 1996-2000 Dodge Caravan.

1996-2000 Dodge Caravan Parts Catalog

Coming Soon

Complete catalog of OEM and aftermarket parts for the 1996-2000 Dodge Caravan, including part numbers and diagrams.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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