Dodge Caravan 1996-2000 41TE Transmission Specifications
This document provides detailed technical specifications for the 41TE automatic transmission used in 1996-2000 Dodge Caravan models. It includes critical data such as gear ratios, torque converter specifications, fluid capacity, and shift patterns. These specifications are essential for mechanics, enthusiasts, and owners performing maintenance, repairs, or upgrades. The information ensures proper diagnosis, compatibility, and performance optimization. Whether you're rebuilding a transmission, troubleshooting issues, or upgrading components, this guide serves as a reliable reference for achieving optimal functionality and longevity of the 41TE transmission.
Overview Specifications
This document provides detailed specifications and technical information about the 41TE transmission used in 1996-2000 Dodge Caravan models. It is designed to assist mechanics, enthusiasts, and owners in understanding the transmission's features, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly locate specific details or browse through the sections for comprehensive insights.
How to Use
Use the search bar to enter keywords related to the 41TE transmission, such as 'torque converter' or 'gear ratios.' Results will highlight relevant sections and subsections for easy access.
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Key Specifications
Transmission Type
4-speed automatic
Torque Capacity
220 lb-ft
Fluid Capacity
7.4 quarts
Weight
150 lbs
Gear Ratios
2.84:1 to 0.69:1
Available Specifications
Transmission Design
This section covers the design and architecture of the 41TE transmission, including its components, layout, and engineering principles. Learn about the transmission's construction and how it integrates with the Dodge Caravan's drivetrain.
Transmission Design
This section covers the design and architecture of the 41TE transmission, including its components, layout, and engineering principles. Learn about the transmission's construction and how it integrates with the Dodge Caravan's drivetrain.
Gear Configuration
- Four-speed automatic transmission
- Overdrive gear for improved fuel efficiency
- Planetary gearset design for compact size
- Electronic control module for gear shifting
- Torque converter with lock-up clutch
- Sealed lubrication system
Material and Build
- Aluminum alloy casing for reduced weight
- High-strength steel gears for durability
- Composite materials for select internal components
- Precision-machined parts for smooth operation
Performance Specifications
Explore the performance metrics of the 41TE transmission, including gear ratios, torque capacity, and efficiency. This section provides insights into how the transmission enhances the driving experience in the Dodge Caravan.
Performance Specifications
Explore the performance metrics of the 41TE transmission, including gear ratios, torque capacity, and efficiency. This section provides insights into how the transmission enhances the driving experience in the Dodge Caravan.
Gear Ratios
- First gear: 2.84:1
- Second gear: 1.57:1
- Third gear: 1.00:1
- Fourth gear (Overdrive): 0.69:1
- Reverse gear: 2.21:1
Torque and Power Handling
- Maximum torque capacity: 220 lb-ft
- Designed for engines up to 3.8L V6
- Efficient power transfer with minimal loss
- Smooth shifting under load
Maintenance and Troubleshooting
This section provides guidance on maintaining the 41TE transmission and diagnosing common issues. Learn about recommended service intervals, fluid specifications, and troubleshooting tips.
Maintenance and Troubleshooting
This section provides guidance on maintaining the 41TE transmission and diagnosing common issues. Learn about recommended service intervals, fluid specifications, and troubleshooting tips.
Service Intervals
- Fluid change every 30,000 miles
- Filter replacement with fluid change
- Inspect seals and gaskets annually
- Check for leaks during routine maintenance
Common Issues
- Delayed or harsh shifting
- Transmission fluid leaks
- Overheating due to low fluid levels
- Check engine light for transmission codes
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Transmission Specifications
Overview
- Type
- Automatic Transmission
- Configuration
- 4-speed electronically controlled
- Platform
- Chrysler NS platform
- Material
- Aluminum casing with steel internals
- Location
- Front-wheel drive, transverse-mounted
Dimensions
- Length
- 22.5 inches (571.5 mm)
- Width
- 18.3 inches (464.8 mm)
- Height
- 14.7 inches (373.4 mm)
- Weight
- 135 lbs (61.2 kg)
- input Shaft Length
- 7.2 inches (182.9 mm)
- Output Shaft Length
- 6.8 inches (172.7 mm)
- Fluid Capacity
- 7.4 quarts (7.0 liters)
Materials
- Casing
- Aluminum alloy
- Gears
- Hardened steel
- Clutch Packs
- Composite friction materials
- Seals
- Viton rubber
- Sensors
- Thermoplastic housing
Features
- Electronic Controls
-
- PCM-controlled shifting
- Adaptive shift strategy
- Torque converter lockup control
- Fail-safe limp mode
- Performance
-
- Wide gear ratio spread
- Smooth shift quality
- Efficient torque transfer
- Low internal friction
- Durability
-
- Reinforced clutch packs
- High-capacity oil pump
- Robust valve body design
- Enhanced cooling system
- integration
-
- Compatible with 3.0L and 3.3L engines
- Integrated speed sensors
- Direct PCM communication
- Sealed wiring harness
- Maintenance
-
- External filter access
- Drain and fill plugs
- Dipstick for fluid level check
- Serviceable solenoids
Safety Features
- Electronic Protections
-
- Overheat protection
- Overpressure shutdown
- Sensor failure detection
- Mechanical Protections
-
- Shear pin safety
- Overload clutch protection
- Burst-proof casing
Comfort Features
- Shift Quality
-
- Smooth upshifts
- Minimized downshift shock
- Adaptive shift timing
- Noise Reduction
-
- Precision gear machining
- Isolated mounting points
- Dampened torque converter
- Drivability
-
- Optimized gear ratios
- Quick response to throttle input
- Seamless torque converter lockup
Accessories
- installation Kit
-
- Mounting bolts
- Transmission mount
- Alignment dowels
- Service Kit
-
- Filter and gasket set
- Seal kit
- Fluid pan
- Performance Upgrades
-
- Shift improvement kit
- High-capacity cooler
- Reinforced clutch packs
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Fluid and filter replacement
- Solenoid inspection
- Seal and gasket check
- Shift quality assessment
- Cooling system inspection
- Maintenance Notes
- Use only Mopar ATF+4 fluid for optimal performance and longevity.
Warranty
- Basic
- Miles: 36,000Years: 3Coverage: Parts and labor
- Powertrain
- Miles: 60,000Years: 5Coverage: Major components
- Corrosion
- Miles: 100,000Years: 7Coverage: Perforation only
- Emissions
- Miles: 80,000Years: 8Coverage: Federal emissions components
- Warranty Terms
- Transferable to subsequent owners with no deductible.
Production Details
- Manufacturer
- Chrysler Corporation
- Manufacturing Process
-
- Precision CNC machining
- Automated assembly
- Laser alignment
- Dynamic balancing
- Quality Control
- inspection: 100% component testingTesting: Dyno and road simulationStandards: ISO 9001 certified
- Sustainability Practices
-
- Recycled aluminum usage
- Low-emission manufacturing
- Waste reduction programs
- Production Metrics
- Units Per Year: Approximately 500,000Defect Rate: Less than 0.5%Lead Time: 2-3 weeks
Service Information for 41te transmission Service
Maintenance and service requirements specific to this component
- Replace transmission fluid
- Replace filter and gasket
- Inspect solenoids
- Check for leaks
- Test shift quality
Use only Mopar ATF+4 fluid for optimal performance.
- Flush transmission cooler
- Inspect clutch packs
- Check valve body operation
- Test electronic controls
- Verify torque converter lockup
Special tools required for valve body inspection.
- Replace solenoids
- Rebuild valve body
- Inspect input/output shafts
- Replace seals and gaskets
- Perform full system diagnostic
Major service interval; consider professional overhaul.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the 41te transmission compatible with all 1996-2000 Dodge Caravan models?
Is the 41te transmission compatible with all 1996-2000 Dodge Caravan models?
The 41te transmission is compatible with most 1996-2000 Dodge Caravan models, specifically those equipped with the 3.3L and 3.8L V6 engines. However, compatibility may vary based on specific trim levels and drivetrain configurations. Always verify your vehicle's VIN and consult the manufacturer's specifications to ensure proper fitment.
Q2 What are the maintenance requirements for the 41te transmission?
What are the maintenance requirements for the 41te transmission?
The 41te transmission requires regular maintenance to ensure optimal performance. This includes checking and replacing the transmission fluid every 30,000-60,000 miles, inspecting the filter, and ensuring proper fluid levels. Additionally, monitor for signs of wear, such as slipping gears or delayed shifts, and address any issues promptly to avoid costly repairs.
Q3 How do I install or replace the 41te transmission in a 1996-2000 Dodge Caravan?
How do I install or replace the 41te transmission in a 1996-2000 Dodge Caravan?
To install or replace the 41te transmission, first, disconnect the battery and drain the transmission fluid. Remove the driveshaft, exhaust components, and transmission mounts. Disconnect the wiring harness and shift linkage, then carefully lower the transmission using a jack. Install the new transmission by reversing the steps, ensuring all connections are secure and torqued to specifications.
Q4 What should I do if my 41te transmission is not shifting properly?
What should I do if my 41te transmission is not shifting properly?
If your 41te transmission is not shifting properly, start by checking the transmission fluid level and condition. Low or contaminated fluid can cause shifting issues. Inspect the wiring harness and sensors for damage or loose connections. If the problem persists, use a diagnostic tool to check for error codes and consult a professional for further troubleshooting.
Q5 How can I optimize the performance of my 41te transmission?
How can I optimize the performance of my 41te transmission?
To optimize the performance of your 41te transmission, ensure regular maintenance, including fluid changes and filter replacements. Use high-quality transmission fluid recommended by the manufacturer. Avoid aggressive driving and excessive towing, as these can strain the transmission. Consider upgrading the transmission cooler for improved heat dissipation and longevity.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1996-2000 Dodge Caravan 41te Transmission Service Manual
Coming SoonThis manual provides detailed instructions for servicing and repairing the 41te transmission, including disassembly, reassembly, and troubleshooting procedures.
Technical Service Bulletin for 41te Transmission Updates
Coming SoonThis bulletin outlines common issues, updates, and fixes for the 41te transmission, including software updates and hardware modifications.
41te Transmission Parts and Accessories Catalog
Coming SoonThis catalog lists all available parts and accessories for the 41te transmission, including gaskets, filters, and replacement components.
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General Information
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The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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