Dodge Caravan 1996-2000 2.4L Engine Specifications
Explore detailed 2.4L engine specifications for the 1996-2000 Dodge Caravan. This guide covers horsepower, torque, fuel system, and more, providing essential insights for maintenance, repair, and upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the 2.4L engine used in the 1996-2000 Dodge Caravan. It is designed to assist mechanics, enthusiasts, and owners in understanding the engine's features, performance, and maintenance requirements. Use the search and navigation instructions to quickly find relevant information. The document is divided into major sections, each focusing on a specific aspect of the engine, with subsections providing in-depth details.
How to Use
Use the search bar to enter keywords related to the 2.4L engine, such as 'horsepower' or 'torque'. The results will highlight relevant sections and subsections for quick access.
Scroll through the document or use the table of contents to jump to specific sections. Each section is clearly labeled and contains subsections with detailed technical points.
Key Specifications
Displacement
2.4L
Horsepower
150 hp
Torque
167 lb-ft
Fuel Efficiency
21 mpg (combined)
Cylinder Configuration
Inline-4
Available Specifications
Engine Performance
This section covers the performance characteristics of the 2.4L engine, including horsepower, torque, and fuel efficiency. It also provides details on how the engine's design contributes to its overall performance in the 1996-2000 Dodge Caravan.
Engine Performance
This section covers the performance characteristics of the 2.4L engine, including horsepower, torque, and fuel efficiency. It also provides details on how the engine's design contributes to its overall performance in the 1996-2000 Dodge Caravan.
Horsepower and Torque
- Horsepower: 150 hp @ 5200 rpm
- Torque: 167 lb-ft @ 4000 rpm
- Peak power achieved at mid-range RPM
- Optimized for smooth acceleration and towing capacity
Fuel Efficiency
- City mileage: 18 mpg
- Highway mileage: 25 mpg
- Combined mileage: 21 mpg
- Designed for balanced performance and economy
Engine Design
This section delves into the design and construction of the 2.4L engine, including its cylinder configuration, materials, and cooling system. It highlights the engineering choices that ensure durability and reliability.
Engine Design
This section delves into the design and construction of the 2.4L engine, including its cylinder configuration, materials, and cooling system. It highlights the engineering choices that ensure durability and reliability.
Cylinder Configuration
- Inline-4 cylinder configuration
- DOHC (Dual Overhead Camshaft) design
- 16-valve setup for efficient airflow
- Cast iron block with aluminum head
Cooling System
- Liquid-cooled system with a high-capacity radiator
- Thermostatically controlled electric fan
- Designed to prevent overheating under heavy loads
- Durable coolant hoses and seals
Maintenance and Service
This section provides essential information on maintaining and servicing the 2.4L engine. It includes recommended service intervals, common issues, and tips for ensuring long-term reliability.
Maintenance and Service
This section provides essential information on maintaining and servicing the 2.4L engine. It includes recommended service intervals, common issues, and tips for ensuring long-term reliability.
Service Intervals
- Oil change: Every 3,000 miles or 3 months
- Spark plug replacement: Every 30,000 miles
- Timing belt inspection: Every 60,000 miles
- Coolant flush: Every 50,000 miles
Common Issues
- Oil leaks from valve cover gasket
- Timing belt wear over time
- Coolant system clogs in older models
- Regular inspection recommended to prevent major repairs
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Engine Specifications
Overview
- Type
- Inline 4-cylinder
- Configuration
- Naturally aspirated
- Platform
- Chrysler NS platform
- Material
- Cast iron block, aluminum head
- Location
- Front transverse
Dimensions
- Length
- 22.5 inches (571.5 mm)
- Width
- 18.7 inches (475 mm)
- Height
- 20.3 inches (515.6 mm)
- Weight
- 298 lbs (135.2 kg)
- Bore
- 3.46 inches (87.5 mm)
- Stroke
- 3.62 inches (92 mm)
- Displacement
- 146.5 cubic inches (2400 cc)
Materials
- Engine Block
- Cast iron
- Cylinder Head
- Aluminum alloy
- Pistons
- Aluminum alloy
- Crankshaft
- Forged steel
- Valves
- Stainless steel
Features
- Fuel System
-
- Multi-point fuel injection
- Sequential fuel delivery
- Electronic throttle control
- Ignition System
-
- Distributorless ignition
- Coil-on-plug design
- Electronic spark advance
- Cooling System
-
- Cross-flow radiator
- Electric cooling fan
- Thermostatically controlled
- Emissions Control
-
- Catalytic converter
- EGR valve
- Oxygen sensors
- Lubrication System
-
- Full-pressure lubrication
- Oil cooler
- Replaceable oil filter
Safety Features
- Engine Management
-
- Fail-safe cooling
- Over-rev protection
- Low oil pressure warning
- Emissions Safety
-
- Evaporative emissions control
- Check engine light
- OBD-II diagnostics
Comfort Features
- Noise Reduction
-
- Hydraulic engine mounts
- Acoustic engine cover
- Balanced crankshaft
- Vibration Control
-
- Counter-rotating balance shafts
- Rubber-isolated components
- Precision-engineered tolerances
Accessories
- Belts And Pulleys
-
- Serpentine belt
- Tensioner pulley
- Idler pulley
- Hoses And Clamps
-
- Radiator hoses
- Heater hoses
- Clamps
- Sensors
-
- Coolant temperature sensor
- Crankshaft position sensor
- Camshaft position sensor
Maintenance
- Service interval
- Every 7,500 miles or 6 months
- Service Items
-
- Oil and filter change
- Spark plug replacement
- Air filter inspection
- Coolant level check
- Timing belt inspection
- Maintenance Notes
- Use 5W-30 synthetic oil for optimal performance
Warranty
- Basic Warranty
- Miles: 36,000Years: 3Coverage: Bumper-to-bumper
- Powertrain Warranty
- Miles: 60,000Years: 5Coverage: Engine and transmission
- Emissions Warranty
- Miles: 50,000Years: 4Coverage: Catalytic converter and sensors
- Corrosion Warranty
- Miles: 100,000Years: 7Coverage: Perforation only
Production Details
- Manufacturer
- Chrysler Corporation
- Manufacturing Process
-
- Casting for engine block
- CNC machining for cylinder head
- Heat treatment for crankshaft
- Quality Control
- Dimensional Checks: Laser scanningPressure Testing: Cylinder leak-down testPerformance Testing: Dynamometer testing
- Sustainability Practices
-
- Recycled aluminum usage
- Low-emission foundry processes
- Waste reduction initiatives
- Production Metrics
- Units Per Day: 500Defect Rate: 0.5%Energy Consumption: 15 kWh per engine
Service Information for 2.4l engine Service
Maintenance and service requirements specific to this component
- Oil and filter change
- Inspect spark plugs
- Check air filter
- Inspect belts and hoses
- Check coolant level
Use synthetic oil for extended drain intervals
- Replace spark plugs
- Inspect timing belt
- Check fuel system
- Inspect exhaust system
- Test emissions system
Timing belt replacement recommended at 60,000 miles
- Replace timing belt
- Replace water pump
- Flush cooling system
- Inspect engine mounts
- Perform compression test
Critical to replace timing belt to prevent engine damage
Common Questions
Find answers to common questions about torque specifications
Q1 Is the 2.4L engine compatible with other Dodge models from 1996-2000?
Is the 2.4L engine compatible with other Dodge models from 1996-2000?
The 2.4L engine used in the 1996-2000 Dodge Caravan is specifically designed for this model and its variants, such as the Grand Caravan. While it shares some design similarities with other Chrysler engines, direct compatibility with non-Caravan models is limited. Always verify engine codes and mounting points before attempting cross-model installations.
Q2 What are the maintenance requirements for the 2.4L engine?
What are the maintenance requirements for the 2.4L engine?
The 2.4L engine requires regular maintenance, including oil changes every 3,000-5,000 miles, spark plug replacement every 30,000 miles, and timing belt inspection every 60,000 miles. Coolant should be flushed every 50,000 miles, and air filters should be checked and replaced as needed. Adhering to this schedule ensures optimal performance and longevity.
Q3 How do I replace the timing belt on the 2.4L engine?
How do I replace the timing belt on the 2.4L engine?
To replace the timing belt, first disconnect the battery and remove the serpentine belt. Remove the timing belt cover and align the crankshaft and camshaft marks to TDC. Loosen the tensioner, remove the old belt, and install the new one, ensuring proper alignment. Re-tension the belt, reassemble components, and test the engine for proper operation.
Q4 What should I do if the 2.4L engine overheats?
What should I do if the 2.4L engine overheats?
If the engine overheats, immediately turn off the vehicle and allow it to cool. Check coolant levels and inspect for leaks. Ensure the radiator fan is functioning and the thermostat is operational. If the issue persists, inspect the water pump and radiator for blockages or damage. Seek professional assistance if necessary.
Q5 How can I optimize the performance of the 2.4L engine?
How can I optimize the performance of the 2.4L engine?
To optimize performance, use high-quality synthetic oil and ensure regular maintenance. Upgrade to performance spark plugs and air filters for better combustion and airflow. Consider a professional ECU tune for improved throttle response and fuel efficiency. Avoid excessive idling and maintain proper tire pressure for overall efficiency.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1996-2000 Dodge Caravan Service Manual
Coming SoonComprehensive guide covering engine maintenance, repair procedures, and troubleshooting for the 2.4L engine.
Technical Service Bulletin for 2.4L Engine
Coming SoonDetails common issues, updates, and fixes for the 2.4L engine in 1996-2000 Dodge Caravans.
Dodge Caravan Parts and Accessories Catalog
Coming SoonCatalog listing OEM and aftermarket parts compatible with the 1996-2000 Dodge Caravan 2.4L engine.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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