Dodge Caravan 1991-1995 Fuel System Specifications
Dodge Caravan 1991-1995

Dodge Caravan 1991-1995 Fuel System Specifications

Explore the detailed fuel specifications for the 1991-1995 Dodge Caravan, including fuel type, tank capacity, and economy ratings. Ideal for maintenance, repairs, and performance optimization.

Updated

Overview Specifications

This document provides detailed fuel specifications for the 1991-1995 Dodge Caravan. It includes information on fuel types, efficiency, tank capacity, and related technical details. Use this guide to understand the fuel requirements and performance metrics of the vehicle. The document is organized into sections for easy navigation, with a quick reference table for key specifications.

How to Use

Use the search function to find specific terms or phrases within the document. Enter keywords related to fuel specifications, such as 'fuel type' or 'tank capacity,' to quickly locate relevant information.

Navigate through the document using the section titles and subsections. Each section is labeled with a clear title and description, making it easy to find the information you need. Use the quick reference table for a summary of key specifications.

Key Specifications

Fuel Type

Regular Unleaded (87 Octane)

Fuel Tank Capacity

20 gallons

City MPG

16-18 MPG

Highway MPG

22-24 MPG

Combined MPG

19-21 MPG

Available Specifications

Fuel Types and Requirements

This section covers the types of fuel recommended for the 1991-1995 Dodge Caravan, including octane ratings and any special requirements. It also discusses the impact of fuel type on engine performance and longevity.

Recommended Fuel Types
  • Regular unleaded gasoline with an octane rating of 87
  • Mid-grade and premium gasoline can be used but are not required
  • Avoid using diesel or alternative fuels not specified by the manufacturer
  • Ethanol blends up to 10% (E10) are acceptable
Fuel Additives
  • Use of fuel injector cleaners is recommended periodically
  • Avoid additives containing methanol or silicone
  • Check manufacturer guidelines for approved additives
  • Additives can help maintain fuel system cleanliness

Fuel Efficiency and Consumption

This section provides details on the fuel efficiency of the 1991-1995 Dodge Caravan, including average miles per gallon (MPG) for city and highway driving. It also discusses factors that can affect fuel consumption.

Average MPG
  • City driving: 16-18 MPG
  • Highway driving: 22-24 MPG
  • Combined average: 19-21 MPG
  • Actual MPG may vary based on driving conditions
Factors Affecting Fuel Consumption
  • Driving habits (e.g., aggressive acceleration)
  • Vehicle load and towing capacity
  • Tire pressure and alignment
  • Environmental conditions (e.g., temperature, altitude)

Fuel Tank and System

This section covers the fuel tank capacity, fuel system components, and maintenance tips for the 1991-1995 Dodge Caravan. It includes information on the fuel pump, filter, and lines.

Fuel Tank Capacity
  • Standard fuel tank capacity: 20 gallons
  • Reserve capacity: approximately 2 gallons
  • Fuel gauge accuracy and monitoring tips
  • Refueling recommendations to avoid running on empty
Fuel System Components
  • Electric fuel pump located inside the tank
  • Replaceable fuel filter for optimal performance
  • Fuel lines made of durable materials to prevent leaks
  • Regular inspection of fuel system components is advised

Component Specifications

Overview

Type
Gasoline
Octane Rating
87 (Regular)
Fuel System
Multi-Port Fuel Injection
Tank Capacity
20 gallons (75.7 liters)
Fuel Pump Type
Electric

Dimensions

Tank Length
48 inches (121.9 cm)
Tank Width
24 inches (61 cm)
Tank Height
12 inches (30.5 cm)
Fuel Line Diameter
0.375 inches (9.5 mm)
Fuel Filter Size
2.5 inches x 1.5 inches (6.35 cm x 3.81 cm)
Fuel Pump Pressure
45-55 psi (3.1-3.8 bar)
Fuel injector Flow Rate
19 lbs/hr (7.7 kg/hr)

Materials

Fuel Tank
High-density polyethylene
Fuel Lines
Nylon with rubber coating
Fuel Pump
Stainless steel and plastic
Fuel Filter
Pleated paper element
Fuel injectors
Aluminum and stainless steel

Features

Fuel Delivery
  • Multi-Port Fuel Injection
  • Electric fuel pump
  • Pressure regulator
  • Returnless fuel system
Emissions Control
  • Evaporative emissions system
  • Charcoal canister
  • Oxygen sensors
  • Catalytic converter
Fuel Monitoring
  • Fuel level sensor
  • Low fuel warning light
  • Fuel consumption display
  • Mileage calculator
Safety
  • Rollover valve
  • Fuel tank impact protection
  • Fuel cut-off switch
  • Leak detection system
Maintenance
  • Replaceable fuel filter
  • Serviceable fuel pump
  • Fuel injector cleaning ports
  • Drainable fuel tank

Safety Features

Crash Safety
  • Fuel cut-off switch in collisions
  • Impact-resistant fuel tank
  • Rollover valve to prevent spills
Fire Prevention
  • Flame arrestor in fuel tank
  • Heat shields around fuel lines
  • Automatic fuel shut-off
Leak Detection
  • Fuel vapor sensors
  • Pressure monitoring system
  • Visual inspection points

Comfort Features

Refueling
  • Easy-access fuel door
  • Locking fuel cap
  • Automatic fuel nozzle shut-off
Driving
  • Smooth fuel delivery
  • Consistent fuel pressure
  • Quiet fuel pump operation
Maintenance
  • Easy fuel filter replacement
  • Accessible fuel pump
  • Drain plug for fuel tank

Accessories

Fuel Caps
  • Locking fuel cap
  • Vented fuel cap
  • Quick-release fuel cap
Fuel Additives
  • Fuel injector cleaner
  • Octane booster
  • Fuel stabilizer
Monitoring
  • Fuel pressure gauge
  • Fuel consumption monitor
  • Fuel level indicator

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Replace fuel filter
  • Inspect fuel lines for leaks
  • Check fuel pump pressure
  • Clean fuel injectors
  • Inspect fuel tank for damage
Maintenance Notes
Use only recommended fuel types and additives to avoid system damage.

Warranty

Fuel Tank
Miles: 100,000
Years: 10
Coverage: Corrosion and leaks
Fuel Pump
Miles: 60,000
Years: 5
Coverage: Mechanical failure
Fuel injectors
Miles: 50,000
Years: 4
Coverage: Clogging and malfunction
Fuel System
Miles: 70,000
Years: 7
Coverage: Leaks and pressure issues

Production Details

Manufacturer
Chrysler Corporation
Manufacturing Process
  • Injection molding for fuel tank
  • CNC machining for fuel injectors
  • Automated assembly for fuel pump
Quality Control
Pressure Testing: Fuel tank and lines
Leak Testing: Entire fuel system
Performance Testing: Fuel pump and injectors
Sustainability Practices
  • Recycled materials in fuel tank
  • Low-emission manufacturing
  • Recyclable fuel system components
Production Metrics
Annual Production: 500,000 units
Defect Rate: 0.1%
Energy Usage: 10 kWh per unit

Service Information for Fuel System Service

Maintenance and service requirements specific to the fuel system

30,000
24
  • Replace fuel filter
  • Inspect fuel lines for leaks
  • Check fuel pump pressure
  • Clean fuel injectors
  • Inspect fuel tank for damage

Use only manufacturer-recommended parts and fluids.

60,000
48
  • Replace fuel pump if necessary
  • Inspect and clean fuel tank
  • Test fuel pressure regulator
  • Check evaporative emissions system
  • Replace fuel cap if worn

Perform a full system diagnostic to ensure optimal performance.

100,000
84
  • Replace fuel injectors
  • Inspect and replace fuel lines if needed
  • Test and replace fuel pump
  • Check and replace fuel tank if damaged
  • Perform emissions system test

Major service interval requires specialized tools and expertise.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What type of fuel is compatible with the 1991-1995 Dodge Caravan?

The 1991-1995 Dodge Caravan is compatible with regular unleaded gasoline with an octane rating of 87 or higher. Using higher octane fuel is not required but may improve performance in certain conditions. Avoid using diesel or ethanol blends above 10% (E10) as they can damage the engine and fuel system components.

Q2

What are the maintenance requirements for the fuel system in a 1991-1995 Dodge Caravan?

Regular maintenance for the fuel system includes inspecting and replacing the fuel filter every 30,000 miles, checking fuel lines for leaks or cracks, and ensuring the fuel injectors are clean. Additionally, use fuel system cleaners periodically to prevent buildup. Always follow the manufacturer’s recommended maintenance schedule for optimal performance.

Q3

How do I replace the fuel filter in a 1991-1995 Dodge Caravan?

To replace the fuel filter, first, relieve fuel system pressure by removing the fuel pump fuse and running the engine until it stalls. Locate the fuel filter, usually along the fuel line under the vehicle. Disconnect the fuel lines using a flare nut wrench, remove the old filter, and install the new one. Reconnect the fuel lines and secure the filter. Finally, reinstall the fuel pump fuse and start the engine to check for leaks.

Q4

What should I do if my 1991-1995 Dodge Caravan has poor fuel efficiency?

Poor fuel efficiency can result from clogged fuel injectors, a dirty air filter, or a malfunctioning oxygen sensor. Start by checking and replacing the air filter if necessary. Use a fuel injector cleaner or have the injectors professionally cleaned. If the issue persists, inspect the oxygen sensor and replace it if faulty. Regular maintenance and proper tire pressure also contribute to better fuel efficiency.

Q5

How can I optimize the fuel performance of my 1991-1995 Dodge Caravan?

To optimize fuel performance, ensure regular maintenance, including timely oil changes, air filter replacements, and fuel system cleanings. Use high-quality fuel and avoid aggressive driving habits. Check tire pressure regularly and ensure the vehicle is not carrying unnecessary weight. Additionally, inspect and replace worn spark plugs and oxygen sensors to maintain efficient combustion.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1991-1995 Dodge Caravan Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 1991-1995 Dodge Caravan.

Technical Service Bulletin: Fuel System Updates

Coming Soon

Bulletin detailing updates and fixes for common fuel system issues in the 1991-1995 Dodge Caravan.

Dodge Caravan Parts and Accessories Catalog

Coming Soon

Catalog listing OEM and aftermarket parts and accessories for the 1991-1995 Dodge Caravan.

About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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