Dodge Caravan 1991-1995 Brakes Specifications
Explore the detailed brake specifications for the 1991-1995 Dodge Caravan, including rotors, pads, calipers, and drums. This guide is essential for maintenance, repair, and performance upgrades, providing accurate data for technicians and DIY enthusiasts.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 1991-1995 Dodge Caravan. It is designed to assist users in understanding the components, maintenance, and performance of the brakes. Use the search and navigation instructions to quickly find relevant information. The sections are organized to cover major aspects of the braking system, including front and rear brakes, brake fluid, and maintenance tips.
How to Use
Use the search bar to enter keywords related to the braking system, such as 'front brakes' or 'brake fluid.' The search results will highlight relevant sections and subsections for quick access.
Scroll through the document or use the table of contents to jump to specific sections. Each section is divided into subsections with detailed technical points for easy reference.
Key Specifications
Front Rotor Diameter
280-300 mm
Rear Drum Diameter
230-250 mm
Brake Fluid Type
DOT 3 or DOT 4
Brake Pad Thickness (New)
10-12 mm
Fluid Capacity
0.5-0.7 liters
Available Specifications
Front Brakes
This section covers the specifications and components of the front braking system in the 1991-1995 Dodge Caravan. It includes details about the brake pads, rotors, and calipers, as well as maintenance recommendations.
Front Brakes
This section covers the specifications and components of the front braking system in the 1991-1995 Dodge Caravan. It includes details about the brake pads, rotors, and calipers, as well as maintenance recommendations.
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness: 10-12 mm (new)
- Minimum thickness for replacement: 3 mm
- Wear indicators included
- Compatible with ABS systems
Rotors
- Type: Ventilated disc
- Diameter: 280-300 mm
- Thickness: 22-24 mm (new)
- Minimum thickness for resurfacing: 20 mm
- Heat dissipation design
Calipers
- Type: Single-piston floating
- Material: Cast iron
- Bleeder valve included
- Compatible with OEM brake pads
- Inspection interval: Every 12,000 miles
Rear Brakes
This section provides information about the rear braking system, including drum brakes, shoes, and hardware. It also includes maintenance tips and replacement guidelines.
Rear Brakes
This section provides information about the rear braking system, including drum brakes, shoes, and hardware. It also includes maintenance tips and replacement guidelines.
Drum Brakes
- Type: Leading-trailing drum
- Diameter: 230-250 mm
- Shoe lining thickness: 5-7 mm (new)
- Minimum thickness for replacement: 2 mm
- Self-adjusting mechanism
Brake Shoes
- Material: Organic or semi-metallic
- Width: 40-50 mm
- Compatible with OEM drums
- Inspection interval: Every 15,000 miles
- Replacement recommended in pairs
Hardware
- Includes springs, retainers, and adjusters
- Corrosion-resistant coating
- Inspection during shoe replacement
- OEM replacement parts recommended
- Lubrication points specified
Brake Fluid
This section details the brake fluid specifications, including type, capacity, and maintenance intervals. It also covers bleeding procedures and compatibility with ABS systems.
Brake Fluid
This section details the brake fluid specifications, including type, capacity, and maintenance intervals. It also covers bleeding procedures and compatibility with ABS systems.
Fluid Type
- DOT 3 or DOT 4 recommended
- Boiling point: ≥ 205°C (DOT 3)
- Compatible with ABS systems
- Avoid mixing different types
- Check for contamination annually
Capacity
- Total system capacity: 0.5-0.7 liters
- Reservoir capacity: 0.2 liters
- Fluid level check: Monthly
- Top-up as needed
- Bleeding required after fluid replacement
Bleeding Procedure
- Use a pressure bleeder or manual method
- Start with the wheel farthest from the master cylinder
- Check for air bubbles in the fluid
- Tighten bleeder valves securely
- Test brake pedal feel after bleeding
Maintenance Tips
This section provides practical tips for maintaining the braking system, including inspection intervals, common issues, and troubleshooting advice.
Maintenance Tips
This section provides practical tips for maintaining the braking system, including inspection intervals, common issues, and troubleshooting advice.
Inspection Intervals
- Brake pads: Every 12,000 miles
- Rotors: Every 15,000 miles
- Fluid level: Monthly
- Brake lines: Annually
- Parking brake: Every 6 months
Common Issues
- Squeaking or grinding noises
- Soft or spongy brake pedal
- Uneven brake pad wear
- Fluid leaks near wheels
- ABS warning light activation
Troubleshooting
- Check for worn pads or shoes
- Inspect rotors for warping
- Test brake fluid for contamination
- Examine brake lines for leaks
- Consult a mechanic for ABS issues
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Brakes Specifications
Overview
- Type
- Hydraulic disc (front), drum (rear)
- Configuration
- Dual-circuit, diagonally split
- Platform
- Chrysler AS platform
- Material
- Cast iron (rotors), steel (drums)
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 10.8 inches (274 mm)
- Front Rotor Thickness
- 0.98 inches (25 mm)
- Rear Drum Diameter
- 9.0 inches (229 mm)
- Rear Drum Width
- 1.73 inches (44 mm)
- Brake Pad Length
- 5.12 inches (130 mm)
- Brake Pad Width
- 2.36 inches (60 mm)
- Brake Fluid Capacity
- 0.5 quarts (0.47 liters)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Drums
- High-carbon steel
- Brake Pads
- Semi-metallic friction material
- Brake Shoes
- Organic friction material
- Brake Lines
- Steel braided with rubber coating
Features
- Braking System
-
- Anti-lock Braking System (ABS) optional
- Power-assisted braking
- Proportioning valve for rear brakes
- Components
-
- Vented front rotors
- Self-adjusting rear drums
- Dual-piston front calipers
- Performance
-
- Stopping distance: 140 ft (43 m) from 60 mph
- Pedal travel: 1.5 inches (38 mm)
- Brake force distribution: 70% front, 30% rear
- Durability
-
- Corrosion-resistant rotors
- Heat-treated drums
- Long-life brake pads
Safety Features
- Standard
-
- Dual-circuit braking system
- Parking brake with mechanical lock
- Optional
-
- Anti-lock Braking System (ABS)
- Traction control system (TCS)
- Emergency
-
- Emergency brake assist
- Brake fade compensation
Comfort Features
- Noise Reduction
-
- Anti-squeal shims on brake pads
- Drum brake silencers
- Pedal Feel
-
- Progressive brake pedal response
- Low pedal effort
- Maintenance
-
- Self-adjusting rear brakes
- Wear indicators on brake pads
Accessories
- Upgrades
-
- Performance brake pads
- Slotted rotors
- Stainless steel brake lines
- Tools
-
- Brake caliper tool kit
- Drum brake spring tool
- Brake bleeder kit
- Maintenance
-
- Brake cleaner spray
- Brake grease
- Brake fluid tester
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads and shoes
- Check brake fluid level
- Inspect brake lines for leaks
- Measure rotor and drum thickness
- Adjust parking brake
- Maintenance Notes
-
- Replace brake fluid every 2 years
- Inspect ABS system during service
- Check brake pedal free play
Warranty
- Brake Pads
- Miles: 24,000Years: 2Coverage: Replacement for wear
- Rotors
- Miles: 36,000Years: 3Coverage: Replacement for warping
- Calipers
- Miles: 50,000Years: 5Coverage: Replacement for leaks
- Master Cylinder
- Miles: 50,000Years: 5Coverage: Replacement for failure
Production Details
- Manufacturer
- Chrysler Corporation
- Manufacturing Process
-
- Casting for rotors and drums
- CNC machining for precision
- Heat treatment for durability
- Quality Control
- Testing: Dimensional accuracy checks, Material hardness testing, Brake performance testingStandards: SAE J431 for cast iron, FMVSS 135 compliance, ISO 9001 certified
- Sustainability
-
- Recycled materials in brake pads
- Eco-friendly brake fluid
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.02%Lead Time: 4 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and shoes
- Check brake fluid level
- Inspect brake lines for leaks
- Measure rotor and drum thickness
- Adjust parking brake
Ensure proper brake fluid type is used
- Replace brake pads if worn
- Resurface or replace rotors
- Inspect calipers for leaks
- Check ABS system functionality
- Flush and replace brake fluid
Use manufacturer-approved brake fluid
- Replace brake shoes and drums
- Inspect master cylinder
- Check brake booster operation
- Test emergency brake system
- Perform full brake system inspection
Replace all worn components simultaneously
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are brake pads and rotors for the 1991-1995 Dodge Caravan interchangeable with other models?
Are brake pads and rotors for the 1991-1995 Dodge Caravan interchangeable with other models?
Brake pads and rotors for the 1991-1995 Dodge Caravan are specifically designed for this model and may not be compatible with other vehicles. Always verify part numbers and specifications before purchasing. For example, front brake pads for the Caravan typically measure 10.5 inches in diameter, while rear pads are smaller. Cross-referencing with OEM or aftermarket catalogs is recommended to ensure proper fitment.
Q2 What is the recommended maintenance schedule for brakes on a 1991-1995 Dodge Caravan?
What is the recommended maintenance schedule for brakes on a 1991-1995 Dodge Caravan?
Brake maintenance for the 1991-1995 Dodge Caravan includes inspecting brake pads every 12,000 miles and replacing them if worn below 3mm. Rotors should be checked for warping or scoring during pad replacement. Brake fluid should be flushed every 30,000 miles or two years, whichever comes first. Regularly inspect brake lines for leaks or corrosion to ensure optimal performance and safety.
Q3 How do I replace the brake pads on a 1991-1995 Dodge Caravan?
How do I replace the brake pads on a 1991-1995 Dodge Caravan?
To replace brake pads on a 1991-1995 Dodge Caravan, first, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old pads and inspect the rotors. If necessary, resurface or replace the rotors. Install the new pads, reassemble the caliper, and tighten all bolts to the manufacturer's specifications. Finally, pump the brake pedal to restore pressure before driving.
Q4 What should I do if my brakes are squeaking or grinding on my 1991-1995 Dodge Caravan?
What should I do if my brakes are squeaking or grinding on my 1991-1995 Dodge Caravan?
Squeaking or grinding brakes on a 1991-1995 Dodge Caravan often indicate worn brake pads or damaged rotors. Inspect the pads for wear and replace them if necessary. Check the rotors for scoring or warping and resurface or replace them as needed. Ensure the brake hardware is properly lubricated and free of debris. If the issue persists, inspect the calipers and brake lines for potential problems.
Q5 How can I improve the braking performance of my 1991-1995 Dodge Caravan?
How can I improve the braking performance of my 1991-1995 Dodge Caravan?
To enhance braking performance, consider upgrading to high-performance brake pads and rotors designed for heavy-duty use. Ensure the brake system is properly bled to remove air bubbles, and use high-quality brake fluid with a higher boiling point. Regularly inspect and maintain the brake components, including calipers and lines. Proper tire inflation and alignment also contribute to improved braking efficiency.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1991-1995 Dodge Caravan Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for the 1991-1995 Dodge Caravan.
Technical Service Bulletin: Brake System Updates
Coming SoonOfficial bulletin addressing common brake system issues and updates for the 1991-1995 Dodge Caravan.
Dodge Caravan Brake Parts Catalog
Coming SoonDetailed catalog listing OEM and aftermarket brake components for the 1991-1995 Dodge Caravan.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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