Dodge Caravan 1991-1995 Body Specifications
Dodge Caravan 1991-1995

Dodge Caravan 1991-1995 Body Specifications

Explore detailed body specifications for the 1991-1995 Dodge Caravan, including dimensions, materials, and structural components. Ideal for maintenance, repairs, and restoration projects.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the body of the 1991-1995 Dodge Caravan. It is designed to assist users in understanding the vehicle's structural features, dimensions, and design elements. Use the search functionality to locate specific details or navigate through the sections to explore comprehensive information about the body specifications.

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Key Specifications

Length

189.4 inches

Width

76.8 inches

Height

66.5 inches

Wheelbase

112.0 inches

Curb Weight

3,450 lbs

Available Specifications

Exterior Dimensions

This section covers the exterior dimensions of the 1991-1995 Dodge Caravan, including length, width, height, and wheelbase. These measurements are essential for understanding the vehicle's overall size and spatial requirements.

Overall Dimensions
  • Length: 189.4 inches
  • Width: 76.8 inches
  • Height: 66.5 inches
  • Wheelbase: 112.0 inches
  • Ground Clearance: 6.1 inches
  • Curb Weight: 3,450 lbs
Cargo Area Dimensions
  • Cargo Length: 72.0 inches
  • Cargo Width: 48.0 inches
  • Cargo Height: 42.0 inches
  • Cargo Volume: 144.0 cubic feet

Body Structure

This section provides details about the body structure of the Dodge Caravan, including materials, construction, and design features that contribute to its durability and functionality.

Construction Materials
  • Steel unibody construction
  • Galvanized steel panels for corrosion resistance
  • Reinforced roof structure
  • High-strength steel in critical areas
Design Features
  • Sliding rear passenger doors
  • Liftgate with rear window defroster
  • Aerodynamic body shape
  • Integrated roof rack options

Interior Dimensions

This section outlines the interior dimensions of the Dodge Caravan, focusing on passenger space, seating arrangements, and comfort features.

Passenger Space
  • Headroom (Front/Rear): 40.5 inches / 39.5 inches
  • Legroom (Front/Rear): 41.0 inches / 38.5 inches
  • Shoulder Room (Front/Rear): 60.5 inches / 59.5 inches
  • Hip Room (Front/Rear): 57.0 inches / 56.0 inches
Seating Capacity
  • Standard seating for 7 passengers
  • Optional 8-passenger configuration
  • Foldable rear seats for cargo flexibility
  • Adjustable front bucket seats

Component Specifications

Overview

Type
Minivan
Configuration
Front-engine, front-wheel drive
Platform
Chrysler S platform
Material
Steel unibody construction
Location
Windsor, Ontario, Canada

Dimensions

Length
187.4 in (4760 mm)
Width
72.6 in (1844 mm)
Height
64.2 in (1630 mm)
Wheelbase
112.0 in (2845 mm)
Ground Clearance
6.1 in (155 mm)
Curb Weight
3500-3800 lbs (1588-1724 kg)
Cargo Volume
30.0 cu ft (850 L)

Materials

Frame
High-strength steel
Body Panels
Galvanized steel
Roof
Steel with sound-deadening material
Windows
Laminated safety glass
Doors
Steel with reinforced impact beams

Features

Exterior
  • Sliding side doors
  • Rear liftgate
  • Integrated roof rack
  • Chrome-accented grille
interior
  • 7-passenger seating
  • Removable rear seats
  • Fold-flat second-row seats
  • Adjustable cargo area
Lighting
  • Halogen headlights
  • Rear fog lights
  • High-mounted stop lamp
Aerodynamics
  • Streamlined body design
  • Integrated front air dam
  • Rear spoiler
Convenience
  • Power windows
  • Power door locks
  • Remote keyless entry

Safety Features

Structural
  • Reinforced side-impact beams
  • Crumple zones
Restraint Systems
  • 3-point seat belts
  • Front airbags
Visibility
  • Wide-angle mirrors
  • Rear defogger

Comfort Features

Seating
  • Cloth upholstery
  • Adjustable headrests
  • Reclining rear seats
Climate Control
  • Manual air conditioning
  • Rear heating ducts
Noise Reduction
  • Sound-deadening materials
  • Acoustic windshield
Storage
  • Overhead console
  • Door pockets
  • Foldable tray tables

Accessories

Exterior
  • Roof rack crossbars
  • Trailer hitch
  • Mud flaps
interior
  • Cargo organizer
  • Seat covers
  • Floor mats
Lighting
  • Fog lights
  • Interior LED upgrade
  • Cargo area light

Maintenance

Service interval
Every 7,500 miles or 6 months
Service Items
  • Inspect body panels for rust
  • Check door hinges and latches
  • Lubricate sliding door tracks
  • Inspect windshield wipers
  • Check and clean weather stripping
Maintenance Notes
Regular waxing recommended to protect paint

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Bumper-to-bumper
Powertrain
Miles: 60,000
Years: 5
Coverage: Engine and transmission
Rust Perforation
Miles: 100,000
Years: 7
Coverage: Body panels
Corrosion
Miles: Unlimited
Years: 5
Coverage: Surface rust

Production Details

Manufacturer
Chrysler Corporation
Manufacturing Process
  • Robotic welding
  • Electro-coating
  • Automated paint application
Quality Control
inspection Stages: 5
Testing: Water leak testing, Wind noise testing, Panel alignment checks
Sustainability Practices
  • Recycled steel usage
  • Low-VOC paints
  • Energy-efficient manufacturing
Production Metrics
Units Per Year: Approximately 200,000
Production Time: 18 hours per vehicle

Service Information for body Service

Maintenance and service requirements specific to the body

7,500
6
  • Inspect body panels for damage
  • Check door alignment and operation
  • Lubricate hinges and latches
  • Inspect weather stripping
  • Check for rust or corrosion

Regular cleaning and waxing recommended

15,000
12
  • Inspect sliding door mechanisms
  • Check roof rack mounting points
  • Inspect windshield for chips or cracks
  • Test all exterior lights
  • Inspect underbody for damage

Use only manufacturer-approved lubricants

30,000
24
  • Perform full rust inspection
  • Check body panel alignment
  • Inspect all seals and gaskets
  • Test door lock mechanisms
  • Inspect for paint fading or peeling

Address any rust spots immediately to prevent spread

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for the 1991-1995 Dodge Caravan?

The 1991-1995 Dodge Caravan features a 2.5L inline-4 or 3.0L V6 engine, with front-wheel drive and a 3-speed automatic or 5-speed manual transmission. It has a wheelbase of 112 inches, a curb weight of 3,200-3,600 lbs, and a fuel capacity of 20 gallons. The vehicle is compatible with standard 15-inch tires and supports both regular and premium fuel types. Always verify compatibility with your specific model year and trim.

Q2

What maintenance is required for the 1991-1995 Dodge Caravan?

Regular maintenance for the 1991-1995 Dodge Caravan includes oil changes every 3,000-5,000 miles, tire rotations every 6,000 miles, and brake inspections every 12,000 miles. Replace the air filter every 15,000 miles and the fuel filter every 30,000 miles. Check the coolant and transmission fluid levels annually. Adhering to the owner's manual schedule ensures optimal performance and longevity.

Q3

How do I replace the alternator in a 1991-1995 Dodge Caravan?

To replace the alternator, disconnect the battery, remove the serpentine belt, and unbolt the alternator. Disconnect the electrical connectors and remove the alternator. Install the new alternator, reconnect the electrical connectors, and reattach the serpentine belt. Tighten all bolts securely and reconnect the battery. Test the alternator to ensure proper charging.

Q4

What should I do if my 1991-1995 Dodge Caravan won't start?

If your Caravan won't start, check the battery for corrosion or low charge. Inspect the starter motor and alternator for functionality. Verify the fuel pump and spark plugs are working. If the engine cranks but doesn't start, check the fuel injectors and ignition system. For persistent issues, consult a professional mechanic for diagnostics.

Q5

How can I optimize the performance of my 1991-1995 Dodge Caravan?

To optimize performance, use high-quality fuel and synthetic oil. Regularly clean or replace the air filter and spark plugs. Ensure proper tire inflation and alignment. Upgrade to performance exhaust systems or cold air intakes for improved efficiency. Regularly inspect and maintain the suspension and braking systems for smoother handling.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1991-1995 Dodge Caravan Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 1991-1995 Dodge Caravan.

Technical Service Bulletin for 1991-1995 Dodge Caravan

Coming Soon

Official updates and fixes for common issues in the 1991-1995 Dodge Caravan models.

1991-1995 Dodge Caravan Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts for the 1991-1995 Dodge Caravan.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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