Dodge Caliber 2007-2012 Exhaust Specifications
Comprehensive guide to the 2007-2012 Dodge Caliber exhaust system, covering pipe diameters, muffler types, catalytic converter details, and emission compliance. Ideal for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed exhaust specifications for the 2007-2012 Dodge Caliber. It includes information on exhaust system components, materials, dimensions, and performance characteristics. Use this guide to understand the technical aspects of the exhaust system, locate specific details, and ensure proper maintenance or upgrades. The document is organized into sections for easy navigation and includes a quick reference table for key specifications.
How to Use
Use the search functionality to quickly locate specific terms or components within the document. Enter keywords such as 'catalytic converter' or 'muffler' to find relevant sections.
Navigate through the document using the section titles and subsections. Each major section focuses on a specific aspect of the exhaust system, with detailed points listed under each subsection.
Key Specifications
Exhaust Pipe Diameter
2.25 inches
Tailpipe Diameter
2.0 inches
System Length
10 feet
Material
Stainless Steel
Emissions Compliance
Federal and State
Available Specifications
Exhaust System Components
This section covers the primary components of the Dodge Caliber's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about their functions, materials, and placement within the vehicle.
Exhaust System Components
This section covers the primary components of the Dodge Caliber's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about their functions, materials, and placement within the vehicle.
Exhaust Manifold
- Made of cast iron for durability and heat resistance.
- Directs exhaust gases from the engine cylinders to the exhaust pipe.
- Designed to minimize backpressure for optimal engine performance.
- Includes heat shields to protect surrounding components.
Catalytic Converter
- Reduces harmful emissions by converting pollutants into less harmful gases.
- Contains a ceramic or metallic substrate coated with catalysts.
- Located between the exhaust manifold and the muffler.
- Requires periodic inspection to ensure proper function.
Muffler
- Reduces exhaust noise using sound-dampening materials.
- Constructed from stainless steel or aluminized steel for corrosion resistance.
- Features internal baffles and chambers to control sound waves.
- Positioned near the rear of the vehicle.
Exhaust System Dimensions
This section provides detailed measurements and specifications for the exhaust system, including pipe diameters, lengths, and mounting points. Use this information for repairs, replacements, or upgrades.
Exhaust System Dimensions
This section provides detailed measurements and specifications for the exhaust system, including pipe diameters, lengths, and mounting points. Use this information for repairs, replacements, or upgrades.
Exhaust Pipe Diameter
- Main exhaust pipe diameter: 2.25 inches.
- Tailpipe diameter: 2.0 inches.
- Designed to balance exhaust flow and backpressure.
- Compatible with aftermarket exhaust systems of similar dimensions.
System Length
- Total exhaust system length: approximately 10 feet.
- Includes multiple bends to fit the vehicle's undercarriage.
- Precise measurements ensure proper fitment and alignment.
- Custom exhaust systems may require adjustments to these dimensions.
Performance and Maintenance
This section focuses on the performance characteristics of the exhaust system and provides maintenance tips to ensure longevity and optimal function.
Performance and Maintenance
This section focuses on the performance characteristics of the exhaust system and provides maintenance tips to ensure longevity and optimal function.
Performance Characteristics
- Designed to minimize backpressure for improved engine efficiency.
- Supports engine output of up to 158 horsepower (depending on model).
- Emissions-compliant with federal and state regulations.
- Aftermarket upgrades can enhance sound and performance.
Maintenance Tips
- Inspect the exhaust system for rust, cracks, or leaks every 12 months.
- Replace worn gaskets and seals to prevent exhaust leaks.
- Check the catalytic converter for clogging or damage.
- Use high-quality replacement parts for repairs.
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Component Specifications
Overview
- Type
- Single exhaust system
- Configuration
- Rear exit
- Platform
- 2007-2012 Dodge Caliber
- Material
- Stainless steel and aluminized steel
- Location
- Underbody, rear section
Dimensions
- Overall Length
- 72 inches (182.88 cm)
- Pipe Diameter
- 2.25 inches (5.72 cm)
- Muffler Length
- 24 inches (60.96 cm)
- Muffler Width
- 8 inches (20.32 cm)
- Muffler Height
- 6 inches (15.24 cm)
- Tailpipe Length
- 12 inches (30.48 cm)
- Tailpipe Diameter
- 2.5 inches (6.35 cm)
Materials
- Exhaust Pipe
- Aluminized steel
- Muffler Body
- Stainless steel
- Tailpipe
- Stainless steel
- Hangers
- Rubber and steel composite
- Gaskets
- Graphite and steel
Features
- Performance
-
- Optimized flow design
- Reduced backpressure
- Enhanced exhaust scavenging
- Durability
-
- Corrosion-resistant materials
- Heat-resistant coatings
- Reinforced hangers
- Noise Reduction
-
- Chambered muffler design
- Sound-dampening insulation
- Tuned resonance frequencies
- installation
-
- Direct bolt-on fitment
- Pre-welded components
- Alignment markings
- Emissions
-
- EPA-compliant design
- Integrated catalytic converter
- Low emissions output
Safety Features
- Heat Management
-
- Heat shields
- Thermal insulation
- Safe clearance from underbody components
- Structural integrity
-
- Reinforced welds
- Impact-resistant materials
- Secure mounting points
- Emissions Compliance
-
- Catalytic converter integration
- Oxygen sensor compatibility
- EPA and CARB compliance
Comfort Features
- Noise Levels
-
- Quiet cabin operation
- Minimal drone at highway speeds
- Smooth exhaust tone
- Vibration Control
-
- Rubber isolators
- Balanced exhaust flow
- Anti-vibration hangers
- Heat Management
-
- Reduced underbody heat
- Heat shielding
- Cooler tailpipe temperatures
Accessories
- Performance Upgrades
-
- High-flow catalytic converter
- Performance muffler
- Larger diameter tailpipe
- Maintenance Tools
-
- Exhaust hanger removal tool
- Gasket scraper
- Torque wrench
- Protective Products
-
- Heat-resistant paint
- Exhaust wrap
- Anti-corrosion spray
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect for leaks
- Check hangers and mounts
- Clean exhaust tips
- Inspect catalytic converter
- Check oxygen sensors
- Maintenance Notes
- Regularly inspect for rust or corrosion, especially in winter climates.
Warranty
- Manufacturer Warranty
- Miles: 36,000Years: 3Coverage: Defects in materials and workmanship
- Corrosion Warranty
- Miles: 60,000Years: 5Coverage: Perforation due to rust
- Performance Warranty
- Miles: 50,000Years: 4Coverage: Maintains specified flow and noise levels
- Warranty Terms
- Warranty void if modified or used in off-road conditions.
Production Details
- Manufacturer
- Dodge OEM supplier
- Manufacturing Process
-
- Laser-cut components
- Robotic welding
- Pressure testing
- Quality Control
- inspection: 100% leak testingTolerances: ±0.5mm on all dimensionsTesting: Thermal cycling and vibration tests
- Sustainability Practices
-
- Recycled steel usage
- Low-emission manufacturing
- Waste reduction initiatives
- Production Metrics
- Units Per Day: 500Defect Rate: <0.1%Energy Usage: 15 kWh per unit
Service Information for exhaust Service
Maintenance and service requirements specific to this component
- Inspect exhaust system for leaks
- Check hangers and mounts for wear
- Clean exhaust tips
- Inspect catalytic converter for damage
- Check oxygen sensor functionality
Pay special attention to rust-prone areas in winter climates.
- Replace exhaust gaskets
- Inspect and tighten all connections
- Check for heat shield integrity
- Test exhaust backpressure
- Inspect muffler for internal damage
Use a torque wrench for proper tightening of bolts.
- Replace oxygen sensors
- Inspect catalytic converter efficiency
- Check entire exhaust system for corrosion
- Replace worn hangers and mounts
- Perform full exhaust system alignment
Consider complete system replacement if significant corrosion is present.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is this exhaust system compatible with all 2007-2012 Dodge Caliber models?
Is this exhaust system compatible with all 2007-2012 Dodge Caliber models?
This exhaust system is designed to be compatible with all 2007-2012 Dodge Caliber models, including both the SXT and R/T trims. It fits 2.0L and 2.4L engines. However, compatibility may vary if your vehicle has aftermarket modifications. Always verify your vehicle's specifications before purchasing.
Q2 What maintenance is required for the Dodge Caliber exhaust system?
What maintenance is required for the Dodge Caliber exhaust system?
Regular maintenance includes inspecting for rust, cracks, or leaks every 6 months. Clean the exhaust tips to prevent buildup. Check hangers and brackets for wear. Replace gaskets and seals as needed. Proper maintenance ensures optimal performance and longevity of the exhaust system.
Q3 How do I install or replace the exhaust system on a 2007-2012 Dodge Caliber?
How do I install or replace the exhaust system on a 2007-2012 Dodge Caliber?
1. Lift the vehicle securely. 2. Remove the old exhaust by detaching hangers and unbolting connections. 3. Clean the mating surfaces. 4. Install the new exhaust, starting from the front to the rear. 5. Secure all bolts and hangers. 6. Check for leaks and ensure proper alignment. Use a torque wrench for accurate tightening.
Q4 What should I do if my Dodge Caliber exhaust system is making unusual noises?
What should I do if my Dodge Caliber exhaust system is making unusual noises?
Unusual noises may indicate leaks, loose components, or damaged parts. Inspect the exhaust for cracks, holes, or loose hangers. Tighten bolts and replace damaged gaskets. If the issue persists, check the catalytic converter and muffler for internal damage. Consult a professional if needed.
Q5 How can I optimize the performance of my Dodge Caliber exhaust system?
How can I optimize the performance of my Dodge Caliber exhaust system?
To optimize performance, ensure the exhaust system is free of leaks and obstructions. Use high-quality components and consider upgrading to a performance muffler or cat-back system. Regularly clean and inspect the system. Proper tuning and airflow management can also enhance performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2007-2012 Dodge Caliber Service Manual
Coming SoonComprehensive guide covering maintenance, repairs, and technical specifications for the Dodge Caliber.
Technical Service Bulletin: Exhaust System Updates
Coming SoonDetails updates and fixes for common exhaust system issues in 2007-2012 Dodge Caliber models.
Dodge Caliber Exhaust Parts Catalog
Coming SoonCatalog listing OEM and aftermarket exhaust components for the 2007-2012 Dodge Caliber.
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.