Dodge Avenger 1995-2000 Exhaust Specifications
Dodge Avenger 1995-2000

Dodge Avenger 1995-2000 Exhaust Specifications

Explore the detailed exhaust system specifications for the 1995-2000 Dodge Avenger, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed exhaust specifications for the 1995-2000 Dodge Avenger. It includes information on exhaust system components, materials, dimensions, and performance characteristics. Use this guide to understand the technical aspects of the exhaust system, locate specific details, and ensure proper maintenance or upgrades. The document is organized into sections for easy navigation and includes a quick reference table for key specifications.

How to Use

Use the search function to quickly locate specific terms or components within the document. Enter keywords like 'muffler,' 'catalytic converter,' or 'pipe diameter' to find relevant sections.

Navigate through the document using the section titles and subsections. Each major section focuses on a specific aspect of the exhaust system, with detailed points listed under each subsection.

Key Specifications

Muffler Length

24 inches

Exhaust Pipe Diameter

2.25 inches

Catalytic Converter Length

14 inches

Maximum Flow Rate

250 CFM

Idle Noise Level

75 dB

Available Specifications

Exhaust System Components

This section covers the primary components of the Dodge Avenger's exhaust system, including the muffler, catalytic converter, exhaust pipes, and tailpipe. Learn about their functions, materials, and placement within the vehicle.

Muffler
  • Material: Stainless steel
  • Dimensions: 24 inches in length, 8 inches in diameter
  • Function: Reduces exhaust noise
  • Location: Mid-rear section of the vehicle
Catalytic Converter
  • Material: Ceramic substrate with a stainless steel shell
  • Dimensions: 14 inches in length, 5 inches in diameter
  • Function: Reduces harmful emissions
  • Location: Between the exhaust manifold and muffler
Exhaust Pipes
  • Material: Aluminized steel
  • Diameter: 2.25 inches
  • Function: Transports exhaust gases
  • Location: Runs from the engine to the muffler

Exhaust System Performance

This section focuses on the performance characteristics of the exhaust system, including backpressure, flow rate, and noise levels. Understand how these factors impact the vehicle's overall performance.

Backpressure
  • Optimal backpressure: 1.5 psi
  • Impact on engine performance: High backpressure reduces power output
  • Measurement method: Pressure gauge at the exhaust manifold
Flow Rate
  • Maximum flow rate: 250 CFM (cubic feet per minute)
  • Impact on emissions: Higher flow rates improve emission control
  • Measurement method: Flow bench testing
Noise Levels
  • Idle noise level: 75 dB
  • Cruising noise level: 85 dB
  • Measurement method: Sound level meter at 1 meter distance

Maintenance and Upgrades

This section provides guidance on maintaining and upgrading the exhaust system. Learn about common issues, replacement intervals, and aftermarket options for improved performance.

Common Issues
  • Rust and corrosion in the muffler and pipes
  • Cracks in the catalytic converter
  • Loose or damaged exhaust hangers
Replacement Intervals
  • Muffler: Every 5-7 years or 100,000 miles
  • Catalytic converter: Every 10 years or 150,000 miles
  • Exhaust pipes: Inspect annually for rust and damage
Aftermarket Upgrades
  • High-flow catalytic converters
  • Performance mufflers for increased sound and power
  • Stainless steel exhaust systems for durability

Component Specifications

Overview

Type
Dual exhaust system
Configuration
Rear-mounted
Platform
1995-2000 Dodge Avenger
Material
Stainless steel
Location
Underbody

Dimensions

Overall Length
72 inches (182.88 cm)
Pipe Diameter
2.25 inches (5.72 cm)
Muffler Length
24 inches (60.96 cm)
Muffler Width
8 inches (20.32 cm)
Muffler Height
6 inches (15.24 cm)
Tailpipe Length
18 inches (45.72 cm)
Tailpipe Diameter
2.5 inches (6.35 cm)

Materials

Pipes
409 stainless steel
Muffler
Aluminized steel
Tailpipe
304 stainless steel
Gaskets
Graphite composite
Hangers
Rubber and steel composite

Features

Performance
  • Reduced backpressure
  • Enhanced exhaust flow
  • Improved horsepower
  • Increased torque
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Reinforced hangers
  • Impact-resistant design
Noise Reduction
  • Chambered muffler design
  • Sound-dampening materials
  • Tuned exhaust note
  • Minimized drone
installation
  • Direct bolt-on fit
  • Pre-drilled mounting points
  • Included hardware kit
  • Compatible with OEM components
Aesthetics
  • Polished tailpipe finish
  • Dual exhaust tips
  • Customizable tip designs
  • Sleek underbody profile

Safety Features

Heat Management
  • Heat shields
  • Thermal insulation
  • Cooling fins
Structural integrity
  • Reinforced welds
  • Impact-resistant materials
  • Secure mounting points
Emissions Compliance
  • Catalytic converter compatibility
  • OBD-II compliant
  • Low emissions design

Comfort Features

Noise Level
Reduced cabin noise
Vibration Dampening
Rubber isolators
Heat Dissipation
Efficient heat dispersion
installation Ease
User-friendly design

Accessories

Performance
  • High-flow catalytic converter
  • Exhaust wrap
  • Performance headers
Aesthetic
  • Chrome exhaust tips
  • Custom exhaust covers
  • Carbon fiber tips
Maintenance
  • Exhaust sealant
  • Replacement gaskets
  • Hanger repair kit

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks
  • Check hangers and mounts
  • Clean exhaust tips
  • Inspect heat shields
  • Check for corrosion
Maintenance Notes
Regular inspection recommended for optimal performance and longevity.

Warranty

Standard
Miles: 36,000
Years: 3
Coverage: Manufacturing defects
Extended
Miles: 60,000
Years: 5
Coverage: Parts and labor
Performance
Miles: 50,000
Years: 4
Coverage: Performance components
Corrosion
Miles: 100,000
Years: 10
Coverage: Rust-through protection

Production Details

Manufacturer
Dodge OEM and aftermarket suppliers
Manufacturing Process
  • Laser cutting
  • Mandrel bending
  • TIG welding
  • Pressure testing
Quality Control
inspection: 100% visual and pressure testing
Tolerances: ±0.5mm
Certifications: ISO 9001
Sustainability Practices
  • Recycled materials
  • Low-emission manufacturing
  • Waste reduction programs
Production Metrics
Units Per Day: 500
Lead Time: 2-4 weeks
Yield Rate: 98%

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check and tighten all mounting hardware
  • Inspect hangers and replace if necessary
  • Clean exhaust tips and check for corrosion
  • Inspect heat shields for damage

Regular inspection helps prevent major issues.

60,000
48
  • Perform full exhaust system inspection
  • Replace gaskets and seals if needed
  • Check catalytic converter efficiency
  • Inspect and clean oxygen sensors
  • Test exhaust backpressure

Use specialized tools for backpressure testing.

100,000
84
  • Replace muffler if necessary
  • Inspect and replace exhaust pipes if corroded
  • Check and replace hangers and mounts
  • Perform emissions system test
  • Inspect and replace catalytic converter if needed

Major service may require professional equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What exhaust systems are compatible with the 1995-2000 Dodge Avenger?

The 1995-2000 Dodge Avenger is compatible with aftermarket exhaust systems designed for 2.0L and 2.5L V6 engines. Ensure the system matches your engine type and includes the correct piping diameter (2.25" to 2.5") for optimal performance. Brands like MagnaFlow, Flowmaster, and Borla offer direct-fit options. Verify compatibility with your specific model year and trim to avoid fitment issues.

Q2

What maintenance does the exhaust system require?

Regularly inspect the exhaust system for rust, cracks, or leaks. Check hangers and gaskets for wear every 6-12 months. Clean the exterior with a mild detergent to prevent corrosion. Replace damaged mufflers or catalytic converters promptly. Ensure the oxygen sensors are functioning correctly, as they impact exhaust efficiency. Proper maintenance extends the system's lifespan and maintains performance.

Q3

How do I replace the exhaust system on a 1995-2000 Dodge Avenger?

Lift the vehicle securely on a jack stand. Remove the old exhaust system by detaching hangers, clamps, and bolts. Install the new system, starting from the headers or catalytic converter, ensuring proper alignment. Secure all connections with new gaskets and clamps. Tighten bolts to manufacturer specifications. Lower the vehicle and test for leaks or unusual noises before driving.

Q4

What are common exhaust system issues and solutions?

Common issues include rust, leaks, and rattling noises. Inspect for rust and replace corroded sections. Leaks often occur at gaskets or joints; replace gaskets or tighten connections. Rattling may indicate loose hangers or misaligned pipes; secure hangers or realign the system. Persistent issues may require professional inspection for underlying problems like damaged catalytic converters.

Q5

How can I optimize my exhaust system's performance?

Upgrade to a performance exhaust system with a larger diameter pipe for better airflow. Use high-flow catalytic converters and mufflers to reduce backpressure. Ensure proper tuning of the engine and oxygen sensors for optimal fuel-air mixture. Regularly inspect and maintain the system to prevent performance degradation. Avoid excessive modifications that may violate emissions regulations.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1995-2000 Dodge Avenger Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and specifications for the Dodge Avenger. Includes exhaust system details and troubleshooting steps.

Exhaust System Technical Bulletin

Coming Soon

Latest updates and technical information on exhaust system components and compatibility for the Dodge Avenger.

Dodge Avenger Exhaust Parts Catalog

Coming Soon

Detailed catalog of exhaust system components, including mufflers, pipes, and gaskets, for the 1995-2000 Dodge Avenger.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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