Dodge Avenger 1995-2000 Brake System Bolt Torque Specifications & Fastener Values
Dodge Avenger 1995-2000

Dodge Avenger 1995-2000 Brake System Bolt Torque Specifications

Detailed brake bolt torque specifications for the 1995-2000 Dodge Avenger, including front and rear brake caliper bolts, brake rotor bolts, and brake pad retaining clips.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Brake caliper assembly

The brake caliper assembly consists of the brake caliper, caliper mounting bracket, and brake caliper bolts. Proper torque of these components is critical to ensure proper brake function and prevent damage to the brake components.

1

Brake Caliper Bolts

M12 x 1.5
Torque Value
23 ft-lbs (31 N·m)
2

Brake Caliper Mounting Bracket Bolts

M14 x 1.5
Torque Value
80 ft-lbs (108 N·m)

Brake rotor/disc assembly

The brake rotor/disc assembly consists of the brake rotor or disc, and the brake disc/rotor retaining bolts. Proper torque of these components is critical to ensure proper brake function and prevent damage to the brake components.

1

Brake Disc/Drum Retaining Bolts

M10 x 1.5
Torque Value
25 ft-lbs (34 N·m)

Wheel assembly

The wheel assembly consists of the wheel, wheel hub, and wheel lug nuts. Proper torque of the wheel lug nuts is critical to ensure proper brake function and prevent damage to the brake components.

1

Wheel Lug Nuts

M14 x 1.5
Torque Value
100 ft-lbs (136 N·m)

Brake master cylinder and booster assembly

The brake master cylinder and booster assembly consists of the brake master cylinder, brake booster, and their respective mounting bolts. Proper torque of these components is critical to ensure proper brake function and prevent damage to the brake components.

1

Brake Master Cylinder Mounting Bolts

M10 x 1.5
Torque Value
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated value based on general industry guidelines.
2

Brake Booster Mounting Bolts

M10 x 1.5
Torque Value
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated value based on general industry guidelines.

Anti-lock braking system (abs) module

The ABS module is a critical component of the anti-lock braking system. Proper torque of the ABS module mounting bolts is critical to ensure proper brake function and prevent damage to the brake components.

1

ABS Module Mounting Bolts

M8 x 1.25
Torque Value
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value based on general industry guidelines.

Brake line fittings

The brake line fittings connect the brake lines to the brake components. Proper torque of the brake line fittings is critical to ensure proper brake function and prevent leaks.

1

Brake Line Fittings

M10 x 1.5
Torque Value
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value based on general industry guidelines.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the correct torque specifications for brake bolts on my 1995-2000 Dodge Avenger?

The correct torque specification for brake bolts on your 1995-2000 Dodge Avenger is 25-30 ft-lbs (34-41 Nm) for the caliper bolts and 35-40 ft-lbs (47-54 Nm) for the rotor bolts. It's essential to consult your owner's manual or a repair manual for specific torque specifications, as over-torquing can damage brake components.

Q2

How often should I inspect my brake system?

It's recommended to inspect your brake system every 10,000 to 15,000 miles (16,000 to 24,000 km) or at least once a year. Look for signs of wear, such as worn brake pads, warped rotors, or fluid leaks. Regular inspections can help prevent brake failure and ensure your safety on the road.

Q3

Can I use a torque wrench with a socket extension to tighten brake bolts?

While it's possible to use a torque wrench with a socket extension, it's not recommended. The added leverage can increase the risk of over-torquing, which can damage brake components. Instead, use a torque wrench with a short socket or consult a professional mechanic if you're unsure.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench

A precision tool used to apply a specific amount of torque to bolts and nuts.

  • Adjustable torque setting
  • Accurate torque application
Learn more

Socket Set

A set of sockets used to fit various bolt sizes.

  • Multiple socket sizes
  • Durable construction
Learn more

Ratchet and Extension

A tool used to apply torque to bolts in tight spaces.

  • Long reach
  • Flexible extension
Learn more
Service Procedures

Brake Rotor Removal and Installation

A step-by-step guide to removing and installing brake rotors on a 1995-2000 Dodge Avenger.

  • Raise the vehicle and remove the wheel
  • Remove the caliper and rotor
  • Inspect and clean the hub
  • Install the new rotor and caliper
  • Tighten the caliper bolts to the specified torque
View full procedure

Brake Caliper Bolt Torque Specification

A guide to the correct torque specification for brake caliper bolts on a 1995-2000 Dodge Avenger.

  • Locate the brake caliper bolts
  • Apply the specified torque using a torque wrench
  • Check the torque specification in the repair manual
View full procedure
Technical Service Bulletins

Brake Rotor Warpage

1998-02-15

A technical bulletin addressing brake rotor warpage issues on 1995-2000 Dodge Avengers.

1995-2000 Dodge Avenger

Resolution: Replace the brake rotor with a new one and ensure proper torque specification is applied to the caliper bolts.

Brake Caliper Bolt Loosening

1999-05-01

A technical bulletin addressing brake caliper bolt loosening issues on 1995-2000 Dodge Avengers.

1995-2000 Dodge Avenger

Resolution: Tighten the brake caliper bolts to the specified torque and ensure proper torque specification is applied to the caliper bolts.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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